OK, so here's an update. Sorry, as it is a bit long.
Since my last post I have brewed 3 beers. An extract IPA, an AG Mild, and just this past Saturday an AG version of Biermuncher's centennial blonde. The IPA and Mild turned out fantastic. Absolutely no hint of off-flavors what so ever.
Before brewing the Blonde on Saturday, I made several tweaks to my process.
1. I used a voile bag which has a much finder weave than the previous bag that I was using. This should eliminate any grain escaping the bag and ending up in the boil.
2. I sent a water sample off to Ward, which came back with the following:
pH 7.6
Total Dissolved Solids (TDS) Est 82
Electrical Conductivity, mmho/cm 0.14
Cations / Anions, me/L 0.7 / 0.7
ppm
Sodium, Na 4
Potassium, K 2
Calcium, Ca 7
Magnesium, Mg 1
Total Hardness, CaCO3 22
Nitrate, NO3-N 0.1 (SAFE)
Sulfate, SO4-S 4
Chloride, Cl 6
Carbonate, CO3 < 1
Bicarbonate, HCO3 15
Total Alkalinity, CaCO3 13
Per these results, I followed the instructions on the water primer sticky in the Brew Science forum. I used 1 gram of Calcium Chloride per gallon of water. Since I started with 8.5 gallons of water, I used 8.5 grams. I also added 2% acidulated malt to my grain bill.
3. After flameout, I left the lid off of the kettle until reaching below 160 degrees.
By doing these 3 things, I hoped to have eliminated any off flavors due to 1. Tannin Extraction from grain in the boil, 2. out of whack pH or low calcium, 3. DMS caused by lid on the kettle while wort is still near boiling temps.
I used an identical recipe to Biermuncher's, with the addition of the acidulated malt. I mashed at 150 degrees for an hour, raised the temp to approx 168 for mash out for 10 min, then pulled the bag. I then boiled for an hour. My OG ended up at 1.037. I pitched the yeast (decanted starter of Wyeast 1056) at 65 degrees and fermented at 66. Within hours of pitching the yeast, fermentation began. Today the krausen had dropped completely, so I took a gravity reading. It finished right at 1.009.
I took a taste of the sample and Bam! The first thing that hit me was the raw grainy flavor. Now, I know it's still young and it may drop out some but based on my previous issues with this flavor I'm not too optimistic. I'm going to let it sit in the primary for a couple of weeks, transfer to a corny, then will either force carb or prime. Hopefully the flavor drops out. I enjoy lighter style beers, especially in the summer and really would like to brew a nice clean one for once. This is just frustrating.