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Reusing Star San

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Clint Yeastwood

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I saw some Youtube dude saying he used his Star San solution over and over. He fills a keg with it, pumps it out to fill the keg with CO2, and sends it to a new keg. Next time he has to keg something, he does the same thing with the same batch of solution, moving it from keg to keg. I did this a couple of times, but I'm thinking of pouring the solution out tonight. It costs around 75 cents to make 5 gallons of solution, but I am concerned about using dead sanitizer and ruining a batch of beer.

So does anyone have any FACTS about how many times you can pump Star San into clean kegs without risking infection?
 
Here's a current discussion of "How Old Is Your Star San?"

How Old Is Your Star San?


I can't provide facts, but just going by my experience, a 5 gallon made batch lasts me a few brew sessions. A spray bottle usually a few months. As long as your ph is around 3, you should be good. I used to keep my batch in a 6 gallon bucket. Now, I use a spare keg for storage. That way I can sanitize a cleaned empty keg and transfer lines before kegging.

I've been brewing for 11 years and I'm on my second bottle of Star San. The first bottle was a 32oz bottle that got years of use. I got down to 4 oz left before buying a 16oz bottle. The first bottle starting getting a weird smell to it, so I chucked it.
 
The solution is supposed to be thrown out in a hurry if it's open to the air.

While reading about this, I found a guy on Ebay selling Star San for $40 per gallon. The catch is that you have to buy 4. He says the jugs don't have dates, but he says they are new.
 
I've reused the same batch several times. No problems came of it. 🤷‍♂️
 
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I've listened to a couple of interviews of Charlie Tally, the guy from 5 Star who invented the stuff, and he said that if it's mixed with deionized water, it should be fine for a few months. Once the pH climbs up to 3.5, it ceases to be effective. Mixing with regular tap water will neutralize the phosphoric acid more quickly.

I'm not a chemist. This is just what I heard on the Internet, but it did come from the head guy (at the time) at 5 Star.
 
If whatever you're sanitising is properly cleaned beforehand and the solution pH is 3 of below, you should be able to reuse without issues.

I've run the same 19L of chemisan through my fermzilla, two kegs, then my fermzilla again over about 6 weeks. One of those kegs had a Brett blend in it for 6 months, and despite storing beer over the summer in that leg at ambient temperatures I've had no signs of infection.
 
I had to look up Gamma2 lid. Neat invention.
I use those gamma lids on five gallon buckets to store un-milled grain. When I open a bag of grain the leftovers are kept in one or two buckets then marked what's inside. I also use a bucket for smaller bags of leftover grains. Just make sure they are marked and dated.

The gamma seal buckets can be stacked three high too. I've got a dozen of them.
 
FWIW, I make a fresh 24oz spray bottle every brew day. 1ml for 24oz is the dosage rate, and that's peanuts for assuring I'm using effective Star San on brew day. That said, I use the spray bottle for about a week. I spray my taps, check for leaks on keg PRVs and use it on my beer glasses, after I clean and rinse.
 
I call shenanigans on that "Five Star recommends throwing the solution out after an hour" thing. And throw out quickly if exposed to air? Got a link to whomever is making those claims?

If the pH of the mixed solution remains <3, its antimicrobal properties are still good. If mixed with filtered water, it should last months.
 
I call shenanigans on that "Five Star recommends throwing the solution out after an hour" thing. And throw out quickly if exposed to air? Got a link to whomever is making those claims?

If the pH of the mixed solution remains <3, its antimicrobal properties are still good. If mixed with filtered water, it should last months.


Like @day_trippr mentioned...."Five Star wants to sell their chemicals"....
 
Starsan is basically phosphoric acid + some surfactant. I don't see how either of those would be so chemically unstable as to degrade in matter of hours.

As mentioned upthread, the inventor himself claimed useability measured in months when mixed with filtered water.
I did notice over time, say after 1-4 weeks, the foaming of the working solution is less dense, and not sticking as much to the surface as it does with a fresh solution less than a week, and possibly up to 2 weeks old.

It seems to work the same, haven't had any infections in many years, but for ease of mind I do prefer the slightly thicker, sudsier, fresher solution.

My water is quite soft, I can brew every light beer with it, most will need some minerals added.
 
I just learned that Five Star recommends throwing the solution out after an hour. At that rate, one brew day would cost several dollars.
This “best practice“ come from the FDA and when asked it is the proper answer from anyone at the company. However, sometimes they will add that as long as the PH is 3. Something it is still actively sanitizing. Just register to hear some podcasts and hear it for yourself.
 
While reading about this, I found a guy on Ebay selling Star San for $40 per gallon. The catch is that you have to buy 4. He says the jugs don't have dates, but he says they are new.
I purchased a one gallon jug of StarSan concentrate 6-7 years ago. It's still nearly half full...
IIRC, I paid around $40-50 for it at the homebrew store (there was a special Big Brew sale).

They are typically sold in a box of 4 (gallons), yup.
Don't forget shipping these boxes can kill "a deal" instantly.
 
Amazon's current price for a gallon: $83.45. Four gallons at $160 is a big discount.

The Ebay guy offered free shipping, and he was open to offers.

I don't know what to do with four gallons, though. No one near to split it with.
 
I read that it is not the ph thats degrades, its the dodecylbenzenesulfonic acid, and that is there to break down the cell walls of the bacteria, it that is gone the acid won't be that effective.
 
If there's stuff (hop or grain debris) floating in the part I'm using, it doesn't go back in the gallon jug I mix it up in. If it's cloudy, same thing, If it strongly smells of hops, same thing. So I end up making a gallon about 3x a year. I do not make 5gal and purge a keg with it (I route the fermentation CO2 through the keg I'll be using for that batch, then on to a jar of StarSan -- which incidentally quite often makes the solution smell strong hoppy). I have NEVER measured >3pH, and I often check just to see before I toss. Because I can't help myself. It's a thing.
 
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