@stoneBriar: This is what I suggest. Try to use a heater with the minimal required wattage to do the job. Try to insulate the probe better. Bump up the hysteresis. Increase heating and cooling delay.
I don't think you want to insulate the probe more, but rather less. The issue is the lag time between the wort temperature and the chamber temperature, due to the high thermal mass of the wort. With a temp probe taped to the side of a fermenter, you are actually measuring a weighted average of the wort temperature and the chamber temperature. And the more insulated the probe the more weight is given to the wort temperature and the less to the chamber temperature. What you want in order to reduce the over and under shoot, is to give more weight to the chamber temperature, and less to the wort. This will cause the compressor to shut off earlier during cooling, because the chamber temperature cools faster than the wort. Likewise on heating, the heater will shut off sooner. The earlier shut off is what you want in order to reduce the over and under shooting. So, to give more weight to the chamber temp, and less to the wort temp, you want to use less insulation on the temp probe.
Anyone see any holes in this rationale?
Brew on