Why is it rusty?
4 Fe + 3 O2 ---> 2 Fe2O3
Why is it rusty?
Why is it rusty?
I think you need to tighten your mill, quite a bit.
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I was able to brew for the first time using the new knurled rollers on my mill yesterday. One observation is that the knurled rollers are slightly wider in diameter than the helical rollers, though both are specified as 2". The practical implication is that while I couldn't set the mill gap with the helical rollers below 0.022", I can now set the mill gap all the way down to 0. I found that most people are setting their mills with knurled rollers at a gap around 0.035" so I set my mill to 0.030" as I don't have to deal with stuck sparges doing BIAB. The knurled rollers set to a 0.030" gap produced a crush that was noticeably finer than what I was seeing with the helical rollers set to a gap of 0.022".
It was cold yesterday, and though I wrapped the kettle in a sleeping bag, I found the mash was losing about 1.5 degrees F per 15 minutes, so I turned the burner back on at 15, 30, and 45 minutes to bring the mash temperature back to my target 152F. The result is that the mash temperature fluctuated from 150.2F to 152F for 60 minutes. An added benefit was that the mash received a couple of minutes worth of stirring every 15 minutes.
I checked the volume markings on my kettle earlier this week and found that they are off by ~0.3 gallons. I accounted for this and am now confident my measured volumes are accurate to < 0.1 gallon.
I chose to brew the Mosaic Honey Wheat recipe for the third time, to see if I could produce any efficiency gains over my previous attempts with the helical cutters.
9 pound total grain bill (4.082kg)
4 pounds Great Western organic 2 row
4 pounds Great Western organic white wheat
1 pound Gambrinus honey malt
Mashed in 7.37 gallons of RO water with the following additions:
4.5g gypsum
4g calcium chloride (4.3g measured to account for hygroscopic nature)
2g baking soda
4mL 88% lactic acid
I heated my strike water to 157.3F, mashed in, started my timer, then stirred for a couple of minutes before closing and insulating the kettle. Where possible, I tried to take measurements with both my Milwaukee MA871 refractometer and a 9-21 brix precision hydrometer. All samples were covered and chilled to 20C prior to measurement.
15 minutes into mash:
temp - 150.5F
pH - 5.21
refractometer - 4.1
30 minutes into mash:
temp - 150.4F
pH - 5.29
refractometer - 6.0
45 minutes into mash:
temp - 150.2F
pH - 5.38
refractometer - 8.3
60 minutes (mash end):
temp - 150.7F
pH - 5.39
refractometer - 9.1
hydrometer - 9.3
After removing and squeezing the bag:
volume - 6.6 gallons
refractometer - 9.5
hydrometer - 9.8
With the new knurled rollers, I was hoping to see a better crush, improved conversion efficiency, and faster conversion (was hoping conversion would be mostly complete by 30 minutes). I did see the improved crush, and slightly improved conversion efficiency. I did not see the conversion process complete by 30 minutes, and to my disappointment the SG was higher after squeezing the bag than it was at the 60 minute mark, likely meaning that conversion had not completed.
Putting the formulas here to use, I came up with the following conversion efficiencies:
60 minutes:
refractometer - 85%
hydrometer - 87.6%
post-squeeze:
refractometer - 89.7%
hydrometer - 92.8%
So if you believe the hydrometer is most accurate, I came close to seeing good conversion after squeezing the bag. As has been discussed previously in the thread however, measured brix/sg should be the same at the end of the mash as it is after squeezing the bag. The fact that it wasn't means conversion was not complete. The mash was stirred thoroughly throughout the 60 minutes, so I can't imagine that is the issue.
I think next time I'll try dropping the mill gap to 0.025" and see what happens, but I'm no longer holding out hope. Something about my system just doesn't like producing good conversion efficiency, and after 4-5 months, 9 batches of beer, a lot of time, effort, and money, I still can't figure out what it is.
Your conversion was likely done at 30 minutes but when conversion happens the wort is more dense than water and sinks, leaving you with less dense water near the surface. During the rest of the time the sugary wort will disperse into the less dense water making you think that you are still getting conversion. Next batch, stir very well before taking your refractometer sample. I'll bet that your reading will not change from the 30 to 60 minutes if you get the wort mixed well.
On my last batch I took a refractometer sample about 3 minutes into the mash, then another one at 15 minutes and found that the gravity had gone down. I know that with some religions you can unconvert but I doubt that I had unconversion in my mash.
Glad you are progressing. This thread should be retitled, "Efficiency problems w/ Monster Mill Slotted Helical Rollers"
I'm a little disappointed MM didn't rectify the situation promptly, and yet charged you shipping to sub the rollers on a $400 purchase. doesn't sit well with me....jmo
Cheers!
Ps The Captain Crush went the way of the dinosaur, maybe this will also unless they retool.
Two roller monster mill set at .035 , my efficiency routinely approaches 80%
That's an awfully nice looking piece of furniture for mill table....
I did get my mill table finished, and am very happy with how that turned out. On a positive note, the service from All American Ale Works was absolutely fantastic when I had a few questions about their PowerGrinder motor I am using on the table.
I dropped the mill gap to 0.025" and should have a chance to brew another batch in a few days.![]()
Your conversion efficiency, pre-boil efficiency, or brewhouse efficiency?
- Brewer's Friend appears to have corrected the conversion efficiency calculation in their Brew Session tool. Their brewhouse efficiency calculator still reports a different result. For batch #1 I calculated a conversion efficiency of 90.7% using Braukaiser's formula. Brewer's Friend's Brew Session tool reports 91% conversion efficiency. Their brewhouse efficiency calculator reports 83% with the same inputs.
[...] I did get my mill table finished, and am very happy with how that turned out. On a positive note, the service from All American Ale Works was absolutely fantastic when I had a few questions about their PowerGrinder motor I am using on the table.
I dropped the mill gap to 0.025" and should have a chance to brew another batch in a few days.![]()
You say you have a hydro measuring degrees Brix (°Bx). What's wrong with using this PDF table?
http://braukaiser.com/download/Kaiser_Brix_Plato_SG_table.pdf
That table, mill, machined bottom plate, motor, everything belongs in your parlor, not the brewhouse!
The 0.025" gap on 2" rollers should give you the best BIAB crush there is. Even wheat and rye will be crushed to perfection!
@Epos7,
Brix = Plato out to like 6 or 7 significant digits. The conversion factor of 1.04 quoted by Kai is either A) wrong or B) misunderstood. In either case, ignore it because 12.0000 Brix = 12.0000 Plato (for example).
As I understand it, the correction factor of 1.04 that Sean Terrill uses is based on an average correction factor from numerous different brewers, but is specific to each individual refractometer. My own refract. seems to be the opposite with a factor less than 1.000, maybe 0.94 or thereabouts. More experiments are needed. If you want to know the factor for your own refractometer, you'll need to measure Brix simultaneous with a calibrated hydrometer and compare readings over numerous batches to come up with your own average, which may be 1.04 or may be something completely different.
As far as I know, Brewer's Friend's calculator is doing things right from what I can tell, assuming you know the WCF to put in to give you accurate results.
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My understanding is that Brix = Plato specifically for sucrose solutions. Wort is not a sucrose solution, so has a slightly different index of refraction. So, you need a wort correction factor to adjust for that index of refraction difference, in order to get more accurate SG measurements.
Brew on![]()
My understanding is that Brix = Plato specifically for sucrose solutions. Wort is not a sucrose solution, so has a slightly different index of refraction. So, you need a wort correction factor to adjust for that index of refraction difference, in order to get more accurate SG measurements.
Brew on![]()