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Mash Thickness and Efficiency

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So I likely left the sugar in the sparge grain, when I stopped sparging at my target of 7 gallons.
Do you have any thoughts on mash thickness?

Not really. I run a 3v2p single tier brew rig with 20 gallon kettles doing 10.5 gallons to the kegs size batches so even with the 42 pounds of grain I use for the imperial stout I can hit the same 1.25 quarts per pound thickness that I use for all my brews that use half the malt. So my thoughts are on the back end - while my typical (65-70 point) batches use 14 gallons preboil I gather extra sparged gallons and boil harder for longer to hit the OG I'd like :)

Cheers!
 
This is the instructions I went by..


The Iodine Test for Checking Mash Conversion.

Just be sure to do one soon after you get the malts mixed in so you know what what the difference is between the black that you get when the starch concentration is high and the just very dark blackish brown you might get in iodine that hasn't gotten diluted yet.

No need to do them every time. Just till you know you are getting what you should be. Or when things change in your process.
That's pretty cool! I will give it a try. It actually sounds pretty simple. Even easier than checking the pH, with all the calibration and such...
 
That's a great idea! Have you done it? I bet even 30 minutes would do the trick? Or do you think I should do another full hour... My brew day is getting pretty long!
What did your grain bill look like? I tend to not use a massive grain bill on "big" Belgian beers because of the amount of sugar added to the boil and since much of the higher ABV comes from the higher attenuation. I have had more challenges on grain bills for NEIPAs (and all-grain beers like Imperial Stouts and Barleywines).
 
What did your grain bill look like? I tend to not use a massive grain bill on "big" Belgian beers because of the amount of sugar added to the boil and since much of the higher ABV comes from the higher attenuation. I have had more challenges on grain bills for NEIPAs (and all-grain beers like Imperial Stouts and Barleywines).
I had about 19 pounds of grain and 2.5 pounds of sugar. Software is now showing OG 1.081, FG 1.014, for abv of 8.8%. I originally wanted OG of 1.088 to get to 9.5%. A bit on the low side for a quad, but within BJCP guidelines.

I have found that sugar sometimes throws off the software, so it could attenuate lower for sure. Maybe I will break 9% at least!
 
I have read conflicting things about mash thickness and efficiency. One source said that to improve efficiency I should mash thicker, while another source (see below) says a thinner mash increases the yield.

Yesterday I mashed a big Belgian Quad and got abysmal efficiency, around 55% (I usually get at least 70%). While I usually shoot for 1.75 qt/lb water for the mash, for that one I did 1.28 qt/lb because it was pushing the limits of my tun/system. Now I wish I would have increased the water to 1.75 qt/lb at least. I even mashed for two hours...

So why would folks suggest that a thicker mash could improve efficiency? I did see a post that said to mash thick so you can collect more sugar during the sparge. That did not make any sense to me, unless perhaps the person was fly sparging? I batch sparge. So I'm thinking if I can get most of the sugar from the first runnings, then top off with sparge water, that's a good way to go...

Here's the article saying a Thinner mash is better: Mashing, Thick or Thin? - Brewer's Friend

Would it have been a good idea to mash my Quad at 1.75 qt/lb or even 2 qt/lb?
I did receive both of your other PMs. I thought about an answer, but was unable to reply for some reason.

I was the source of that other theory. The reason I said it is that I am a batch sparger too, BUT... I was double-sparging, dividing the mash volume and the two sparge volumes equally into not just two but THREE equal portions. Equalizing the volumes results in maximum batch sparge efficiency. So by mashing thick and then sparging not just once but twice, you extract the most you can. And, mashing thick ensures the volumes will actually fit in your mash tun! If your mash tun is enormous, then I suppose you wouldn't HAVE to mash it thicker. But wouldn't hurt.

Combine that also with planning to do not just a 60 to 90 minute boil, but how about a 2.5 to 3 hour boil. Collect way more sugar and boil off more water volume.

Make more sense now? :)

Otherwise, all processes being standard while aiming for a high gravity, your efficiency is going to suck a$S. You should expect an efficiency of 55% for standard process. But with the process I've mentioned above, you can still hit 80% or whatever.

Another alternative would be to partigyle. Make a really strong first runnings beer. Then make a second smaller beer with the second runnings. Your efficiency will be great then except that about 2/3 of the sugars end up in the first beer, and the second beer ends up with half the OG of the first one. The commercial English brewers love the partigyle method as I'm sure you've heard about. Fuller's is famous for producing all their beers this way using different blends. They might sparge twice if memory serves, making three volumes as I suggested above.

P.S. I have never done an iodine test. It would just be misleading more than anything else. Crush well, mash well, sparge well, ensure a mash pH around 5.3-5.6, and your conversion will be just fine.
 
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I stop sparging when I hit my pre-boil volume, so not sure I am following...
This is the problem.

Are you saying I should have increased my pre-boil volume, then boiled longer to get to my pre-boil SG? That does make some sense to me... I stopped sparging when I hit my pre-boil target of 7 gallons, but maybe I left a bunch of sugar in the sparge grain...

So, one possibility, as someone mentioned above, is that mash thickness does not change the yield that much..... If that IS true, then next time I should collect more sparge water and plan to boil longer to get to my pre-boil volume and SG.
Exactly!
 
I did receive both of your other PMs. I thought about an answer, but was unable to reply for some reason.

I was the source of that other theory. The reason I said it is that I am a batch sparger too, BUT... I was double-sparging, dividing the mash volume and the two sparge volumes equally into not just two but THREE equal portions. Equalizing the volumes results in maximum batch sparge efficiency. So by mashing thick and then sparging not just once but twice, you extract the most you can. And, mashing thick ensures the volumes will actually fit in your mash tun! If your mash tun is enormous, then I suppose you wouldn't HAVE to mash it thicker. But wouldn't hurt.

Combine that also with planning to do not just a 60 to 90 minute boil, but how about a 2.5 to 3 hour boil. Collect way more sugar and boil off more water volume.

Make more sense now? :)

Otherwise, all processes being standard while aiming for a high gravity, your efficiency is going to suck a$S. You should expect an efficiency of 55% for standard process. But with the process I've mentioned above, you can still hit 80% or whatever.

Another alternative would be to partigyle. Make a really strong first runnings beer. Then make a second smaller beer with the second runnings. Your efficiency will be great then except that about 2/3 of the sugars end up in the first beer, and the second beer ends up with half the OG of the first one. The commercial English brewers love the partigyle method as I'm sure you've heard about. Fuller's is famous for producing all their beers this way using different blends. They might sparge twice if memory serves, making three volumes as I suggested above.

P.S. I have never done an iodine test. It would just be misleading more than anything else. Crush well, mash well, sparge well, ensure a mash pH around 5.3-5.6, and your conversion will be just fine.

Thanks Man, this is good stuff!

If I understand.... For your process you are using twice as much sparge water as mash water, then collecting a larger pre-boil volume and boiling longer. It does provide good context for your thoughts about a thicker mash.

I'm still not sure if thick or thin is better, but it's clear I should be collecting more sparge water - at least for the big dark beers. I usually hit 70% efficiency for my big PALE beers like Tripels and Golden Strongs. So why did I get 55% for the Quad? Is there something about darker grains? Or did I mess up the process for THIS beer somehow?

Next time I brew a Quad I will consider a reiterated mash, and I do think I will try to mash a bit thinner. I will also collect more sparge water and plan to boil for at least 2 hours. I think I will also get some iodine and play around with that to see what I think.

Thanks to ALL who commented!
 
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I usually hit 70% efficiency for my big PALE beers like Tripels and Golden Strongs. So why did I get 55% for the Quad? Is there something about darker grains? Or did I mess up the process for THIS beer somehow?
It might be a mash pH thing. Dark roasted grains are inherently acidic. If a pale beer turns out fine but a dark beer has lower efficiency, consider whether your mash pH might have fallen down to 4.9-5.1 or something like that, far from the ideal of 5.3 or more.
 
Dark roasted grains are inherently acidic. If a pale beer turns out fine but a dark beer has lower efficiency, consider whether your mash pH might have fallen down to 4.9-5.1 or something like that, far from the ideal of 5.3 or more.
Yeah, so I'm getting ready to do a kitchen sink stout with all of my leftover specialty grains. If the brewer's friend calculator is to be believed, the black patent and especially the chocolate wheat are going to make my pH way too low (4.2 instead of 5.3). I want them mostly for color anyway, so I guess I could just steep them separately. But when should I add that tea to the wort to avoid screwing things up?
 
Yeah, so I'm getting ready to do a kitchen sink stout with all of my leftover specialty grains. If the brewer's friend calculator is to be believed, the black patent and especially the chocolate wheat are going to make my pH way too low (4.2 instead of 5.3). I want them mostly for color anyway, so I guess I could just steep them separately. But when should I add that tea to the wort to avoid screwing things up?
Add it in the last 5 minutes of the mash, along with a nice teaspoon of baking soda or pickling lime to offset the pH effects.
 
Yeah, so I'm getting ready to do a kitchen sink stout with all of my leftover specialty grains. If the brewer's friend calculator is to be believed, the black patent and especially the chocolate wheat are going to make my pH way too low (4.2 instead of 5.3). I want them mostly for color anyway, so I guess I could just steep them separately. But when should I add that tea to the wort to avoid screwing things up?
Can't you adjust in the water calculator? Baking soda should do the trick I'd think...
 
It might be a mash pH thing. Dark roasted grains are inherently acidic. If a pale beer turns out fine but a dark beer has lower efficiency, consider whether your mash pH might have fallen down to 4.9-5.1 or something like that, far from the ideal of 5.3 or more.
It's possible.. But my target was 5.5 and my final reading at the end of the mash was 5.52.

It was 5.4 after 10 minutes, but interestingly, I had an online chat with Denny Conn and he said mash pH readings should be taken at the end of the mash to be most accurate.
 
@SRJHops
Perhaps consider a reiterated mash.
For the reiterated, I just watched a few videos... Some people also sparge a bit and use that water too for the second mash. But others just use the mash wort only for the second mash. That seems easier... Is one method better?

I also see people removing the spent grains before putting in the rest (other half) of the grains. If all the grains will fit in the tun, could I just keep the old and new grains in there together?
 
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Dark grains need not affect mash pH at all if you steep them separately, then move the resulting liquid to the kettle. Also, consider Carafa® in place of black patent for less bite.

Happy brewing!
 
Dark grains need not affect mash pH at all if you steep them separately, then move the resulting liquid to the kettle.
Right. As in my first post in this thread.

Also, consider Carafa® in place of black patent for less bite.
I guess you also missed the part about the point of this brew being to use up all of my leftover specialty grains. :D
 
That's a great idea! Have you done it? I bet even 30 minutes would do the trick? Or do you think I should do another full hour... My brew day is getting pretty long!
Yes I did one for the first barley wine that I made in my robobrew 3. It was a while ago now. I followed the method on a youtube video, possibly david heath youtube video. It did add time to the day but a lot quicker than the stuck mash and sparge I got from having the rye grains milled to perfectly block every hole in the bottom plate of my malt pipe on my 70litre all in one.
 
Right. As in my first post in this thread.


I guess you also missed the part about the point of this brew being to use up all of my leftover specialty grains. :D
Mac, I mentioned the timing of the result of steeping because @dmtaylor suggested you could add it near the end of the mash with other stuff. And 'cuz you asked about timing. The other thing is for some future batch I guess. Enjoy the leftovers;)
 
I have read conflicting things about mash thickness and efficiency. One source said that to improve efficiency I should mash thicker, while another source (see below) says a thinner mash increases the yield.

Yesterday I mashed a big Belgian Quad and got abysmal efficiency, around 55% (I usually get at least 70%). While I usually shoot for 1.75 qt/lb water for the mash, for that one I did 1.28 qt/lb because it was pushing the limits of my tun/system. Now I wish I would have increased the water to 1.75 qt/lb at least. I even mashed for two hours...

So why would folks suggest that a thicker mash could improve efficiency? I did see a post that said to mash thick so you can collect more sugar during the sparge. That did not make any sense to me, unless perhaps the person was fly sparging? I batch sparge. So I'm thinking if I can get most of the sugar from the first runnings, then top off with sparge water, that's a good way to go...

Here's the article saying a Thinner mash is better: Mashing, Thick or Thin? - Brewer's Friend

Would it have been a good idea to mash my Quad at 1.75 qt/lb or even 2 qt/lb?
Mash thickness affects the rate of conversion, with thinner mashes converting faster than thicker mashes. So, if you mash for a fixed time, that is not long enough to get 100% conversion, then a thinner mash will have better conversion efficiency than a thicker mash.

Conversion efficiency is only half the story however. Mash efficiency equals conversion efficiency times lauter efficiency. When fly sparging, lauter efficiency is improved by mashing thicker and using more water for sparging (for a fixed pre-boil volume). When batch sparging, lauter efficiency is maximized when all the run-offs (initial and all sparges) have equal volume. Because of grain absorption, in order to get equal run-off volumes, the strike volume needs to be greater than each of the sparge volumes.

To figure optimal strike and sparge volumes for batch sparging use the following formulas:
Each sparge step volume = pre-boil target volume / (1 + number of sparge steps)​
Strike volume = one sparge step volume + expected total grain absorption​
A simple rule of thumb for volumes when single batch sparging is 60% of total water required for strike, and 40% for sparge. If double batch sparging then use 50% - 25% - 25%. When doing batch sparging you shouldn't even think about hitting a specific mash thickness.

Things get a little trickier when batch sparging large grain bills. If the mash thickness from using the guidance in the previous paragraph results in a mash that is too thick to stir effectively, then you will need to shift water from sparge to strike. This is the only time you should worry about mash thickness when batch sparging.

Brew on :mug:
 
Mash thickness affects the rate of conversion, with thinner mashes converting faster than thicker mashes. So, if you mash for a fixed time, that is not long enough to get 100% conversion, then a thinner mash will have better conversion efficiency than a thicker mash.

Conversion efficiency is only half the story however. Mash efficiency equals conversion efficiency times lauter efficiency. When fly sparging, lauter efficiency is improved by mashing thicker and using more water for sparging (for a fixed pre-boil volume). When batch sparging, lauter efficiency is maximized when all the run-offs (initial and all sparges) have equal volume. Because of grain absorption, in order to get equal run-off volumes, the strike volume needs to be greater than each of the sparge volumes.

To figure optimal strike and sparge volumes for batch sparging use the following formulas:
Each sparge step volume = pre-boil target volume / (1 + number of sparge steps)​
Strike volume = one sparge step volume + expected total grain absorption​
A simple rule of thumb for volumes when single batch sparging is 60% of total water required for strike, and 40% for sparge. If double batch sparging then use 50% - 25% - 25%. When doing batch sparging you shouldn't even think about hitting a specific mash thickness.

Things get a little trickier when batch sparging large grain bills. If the mash thickness from using the guidance in the previous paragraph results in a mash that is too thick to stir effectively, then you will need to shift water from sparge to strike. This is the only time you should worry about mash thickness when batch sparging.

Brew on :mug:
What a great explanation! I fly sparge and mash generally around 1.1qt. I tend to mash long and sparge slow. My brew sessions are longer, but my large batches and low/high gravity end with the same efficiency. I generally underlet and mix to start, and never open the tun until sparge is complete. Really a great explanation, I was wondering when you would show big D! 😎👏🏼👏🏼
 
Mash thickness affects the rate of conversion, with thinner mashes converting faster than thicker mashes. So, if you mash for a fixed time, that is not long enough to get 100% conversion, then a thinner mash will have better conversion efficiency than a thicker mash.

Conversion efficiency is only half the story however. Mash efficiency equals conversion efficiency times lauter efficiency. When fly sparging, lauter efficiency is improved by mashing thicker and using more water for sparging (for a fixed pre-boil volume). When batch sparging, lauter efficiency is maximized when all the run-offs (initial and all sparges) have equal volume. Because of grain absorption, in order to get equal run-off volumes, the strike volume needs to be greater than each of the sparge volumes.

To figure optimal strike and sparge volumes for batch sparging use the following formulas:
Each sparge step volume = pre-boil target volume / (1 + number of sparge steps)​
Strike volume = one sparge step volume + expected total grain absorption​
A simple rule of thumb for volumes when single batch sparging is 60% of total water required for strike, and 40% for sparge. If double batch sparging then use 50% - 25% - 25%. When doing batch sparging you shouldn't even think about hitting a specific mash thickness.

Things get a little trickier when batch sparging large grain bills. If the mash thickness from using the guidance in the previous paragraph results in a mash that is too thick to stir effectively, then you will need to shift water from sparge to strike. This is the only time you should worry about mash thickness when batch sparging.

Brew on :mug:
This is excellent info - thanks!

For the Quad I actually did do 60% water for the mash and 40% for the sparge.

Why do the big beers often have lower efficiency?

I am now thinking anytime I am shooting for 1.080 OG or higher I'd better change my process...

The next time I brew a big beer, I think I will mash a bit thinner, do a reiterated mash, increase the sparge water, and plan for a 2 hour boil. That should hopefully do the trick and/or be good learning!
 
This is excellent info - thanks!

For the Quad I actually did do 60% water for the mash and 40% for the sparge.

Why do the big beers often have lower efficiency?

I am now thinking anytime I am shooting for 1.080 OG or higher I'd better change my process...

The next time I brew a big beer, I think I will mash a bit thinner, do a reiterated mash, increase the sparge water, and plan for a 2 hour boil. That should hopefully do the trick and/or be good learning!
As beers get bigger, you need more grain, and the result is a larger fraction of the total wort stays in the spent grain due to absorption. This is why lauter efficiency drops off as grain bills get larger. The effect can be calculated with high accuracy for batch sparging, and estimated with reasonable accuracy for fly sparging (by using many small batch sparges to simulate a fly sparge.) If you plot efficiency vs. the ratio of grain bill weight to pre-boil volume, you remove the batch size as a factor.

For batch sparging the lauter efficiency vs. grain bill ratio looks like this:

Efficiency vs Grain to Pre-Boil Ratio for Various Sparge Counts.png


The calculations are for the case of equal run-off volumes (unless that would force the mash to be thicker than 0.9 qt/lb), so mash thickness varies as required to maintain equal run-off volumes (when possible.)

For fly sparging, I simulate the fly sparge with 15 small batch sparges, and set specific starting mash thicknesses. As the grain bill gets larger, the amount of strike water increases to maintain the chosen mash thickness, and the amount of sparge water decreases. Here is what lauter efficiency variation looks for fly sparging:

Fly Sparge Eff vs Grain to Pre-boil Ratio.png

This chart shows that lauter efficiency goes up across the board as the mash gets thicker, due to allowing more water for sparging. The lines terminate at the right when the strike water required to maintain target mash thickness would cause the pre-boil volume to be exceeded (which would also mean 0 sparge water.)

The curve shapes a bit different for batch sparging vs. fly sparging, but the decrease in lauter efficiency with increasing grain bill weight holds for both processes.

You can gain back some lauter efficiency by targeting a larger pre-boil volume, with the intention of boiling off the excess water to obtain the target batch size.

Another interesting chart is to plot lauter efficiency vs. OG. For the chart below, a fixed batch size (5.5 gal post-boil volume and 5.0 gal fermenter volume) was assumed, along with a constant boil-off volume (1.0 gal.) Note that lauter efficiency drops off faster with increasing OG than it does with increasing grain bill ratio. This is because the decreasing efficiency increases the amount of grain required, shifting you even further to the right on the grain bill ratio axis.

Efficiency vs OG.png

Brew on :mug:
 
The reason I said it is that I am a batch sparger too, BUT... I was double-sparging, dividing the mash volume and the two sparge volumes equally into not just two but THREE equal portions. Equalizing the volumes results in maximum batch sparge efficiency.

If I understand.... For your process you are using twice as much sparge water as mash water, then collecting a larger pre-boil volume and boiling longer.

A simple rule of thumb for volumes when single batch sparging is 60% of total water required for strike, and 40% for sparge. If double batch sparging then use 50% - 25% - 25%.

Just to add... if we do the volumes and concentrations math, we find that the highest lauter efficiency when batch sparging is obtained when all of the runnings volumes are equal to each other, and not where each of the sparge volumes equals the strike volume, because grain absorption matters. @doug293cz's rule of thumb will typically yield something pretty close to that, given reasonable (i.e. "real life" recipe/brewhouse) inputs.
 
As beers get bigger, you need more grain, and the result is a larger fraction of the total wort stays in the spent grain due to absorption. This is why lauter efficiency drops off as grain bills get larger. The effect can be calculated with high accuracy for batch sparging, and estimated with reasonable accuracy for fly sparging (by using many small batch sparges to simulate a fly sparge.)

A while back, a local brewery asked me to help them fix a problem related to low lauter efficiency on their really high gravity beers on their pilot system. I did something similar to your series of small batch sparges to simulate their fly sparge. Of course, the "problem" wasn't really a problem. It was just physics. The "fix" was a longer sparge (i.e. more water), with a longer boil. They couldn't throw more grain at it, due to the size of their pilot system's mash tun.
 
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Just to add... if we do the volumes and concentrations math, we find that the highest lauter efficiency when batch sparging is obtained when all of the runnings volumes are equal to each other, and not where each of the sparge volumes equals the strike volume, because grain absorption matters. @doug293cz's rule of thumb will typically yield something pretty close to that, given reasonable (i.e. "real life" recipe/brewhouse) inputs.
This is correct. Thanks for the clarification; I was not this clear in my initial response. The grains soak up a lot of wort permanently, so for highest efficiency, with a batch sparge, the volume that matters for the first part out of the mash is the runnings, not the entire volume of the mash.

For more of a real-world example, for 5 to 6 gallons of final wort, if you were to use say 20 lbs of grain for a monstrous gravity beer AND wanted excellent efficiency close to 80%...

Well first of all, the 20 lb grain will soak up about 2 gallons of water permanently. So if you wanted, say, 9 gallons pre-boil (maybe you're planning to boil for 3 hours), and wanted to divide that 9 gallons 3 ways for optimal double-sparge after the mash, you would actually need about 11 gallons of pre-mash water total, using 5 gallons strike water in the mash (approx 1.0 qt/lb!), and 3 gallons for each sparge (times 2 for double sparge). This will maximize the efficiency you can get from a double sparge in a big beer. This is precisely the method I use for monster beers. I have gotten brewhouse efficiency in the 80s with big beers before. It IS possible, with a big sparge volume and very long boil to concentrate it down.

Looks like Doug's percentages of 50/25/25 are reasonable approximations, maybe a little swaggy, but would put you into a decent ballpark. You can get pretty darn good efficiency with that ratio.

You might notice I don't separate mash efficiency vs. lauter efficiency. I use brewhouse which is a combination of the two. If you aren't crushing your grains enough, your brewhouse efficiency is always going to suck compared to what it could be if you crushed better. If you aren't collecting every drop of wort but leaving a lot behind, your brewhouse efficiency is going to suck. If you want to maximize efficiency, crush well, and collect all the sugar. Leave almost zero starch or sugars behind, whatever it takes. That's what it's all about. If you don't care about any part of this, or your equipment can't handle it, your efficiency might never hit the 80s or 90s. That's fine, that's OK. But don't expect it to get real high if your equipment or process can't handle it.
 
This is correct. Thanks for the clarification; I was not this clear in my initial response. The grains soak up a lot of wort permanently, so for highest efficiency, with a batch sparge, the volume that matters for the first part out of the mash is the runnings, not the entire volume of the mash.

For more of a real-world example, for 5 to 6 gallons of final wort, if you were to use say 20 lbs of grain for a monstrous gravity beer AND wanted excellent efficiency close to 80%...

Well first of all, the 20 lb grain will soak up about 2 gallons of water permanently. So if you wanted, say, 9 gallons pre-boil (maybe you're planning to boil for 3 hours), and wanted to divide that 9 gallons 3 ways for optimal double-sparge after the mash, you would actually need about 11 gallons of pre-mash water total, using 5 gallons strike water in the mash (approx 1.0 qt/lb!), and 3 gallons for each sparge (times 2 for double sparge). This will maximize the efficiency you can get from a double sparge in a big beer. This is precisely the method I use for monster beers. I have gotten brewhouse efficiency in the 80s with big beers before. It IS possible, with a big sparge volume and very long boil to concentrate it down.

Looks like Doug's percentages of 50/25/25 are reasonable approximations, maybe a little swaggy, but would put you into a decent ballpark. You can get pretty darn good efficiency with that ratio.

You might notice I don't separate mash efficiency vs. lauter efficiency. I use brewhouse which is a combination of the two. If you aren't crushing your grains enough, your brewhouse efficiency is always going to suck compared to what it could be if you crushed better. If you aren't collecting every drop of wort but leaving a lot behind, your brewhouse efficiency is going to suck. If you want to maximize efficiency, crush well, and collect all the sugar. Leave almost zero starch or sugars behind, whatever it takes. That's what it's all about. If you don't care about any part of this, or your equipment can't handle it, your efficiency might never hit the 80s or 90s. That's fine, that's OK. But don't expect it to get real high if your equipment or process can't handle it.

When you say that's the process you use, do you really use a mash thickness of 1.0 qt/lb? That's really getting low...

Could I ask your opinion about the reiterated mash? Maybe it's not really necessary if I do the 50-25-25 with the double batch sparge?
 
As beers get bigger, you need more grain, and the result is a larger fraction of the total wort stays in the spent grain due to absorption. This is why lauter efficiency drops off as grain bills get larger. The effect can be calculated with high accuracy for batch sparging, and estimated with reasonable accuracy for fly sparging (by using many small batch sparges to simulate a fly sparge.) If you plot efficiency vs. the ratio of grain bill weight to pre-boil volume, you remove the batch size as a factor.

For batch sparging the lauter efficiency vs. grain bill ratio looks like this:

View attachment 812768

The calculations are for the case of equal run-off volumes (unless that would force the mash to be thicker than 0.9 qt/lb), so mash thickness varies as required to maintain equal run-off volumes (when possible.)

For fly sparging, I simulate the fly sparge with 15 small batch sparges, and set specific starting mash thicknesses. As the grain bill gets larger, the amount of strike water increases to maintain the chosen mash thickness, and the amount of sparge water decreases. Here is what lauter efficiency variation looks for fly sparging:

View attachment 812771
This chart shows that lauter efficiency goes up across the board as the mash gets thicker, due to allowing more water for sparging. The lines terminate at the right when the strike water required to maintain target mash thickness would cause the pre-boil volume to be exceeded (which would also mean 0 sparge water.)

The curve shapes a bit different for batch sparging vs. fly sparging, but the decrease in lauter efficiency with increasing grain bill weight holds for both processes.

You can gain back some lauter efficiency by targeting a larger pre-boil volume, with the intention of boiling off the excess water to obtain the target batch size.

Another interesting chart is to plot lauter efficiency vs. OG. For the chart below, a fixed batch size (5.5 gal post-boil volume and 5.0 gal fermenter volume) was assumed, along with a constant boil-off volume (1.0 gal.) Note that lauter efficiency drops off faster with increasing OG than it does with increasing grain bill ratio. This is because the decreasing efficiency increases the amount of grain required, shifting you even further to the right on the grain bill ratio axis.

View attachment 812772
Brew on :mug:

This is really great stuff - thank you! It may take me a while to digest all the charts, but this is excellent learning for me.

As I digest it all, could I ask if this sentence you wrote is accurate? I've read it a few times and I'm still processing it: "The effect can be calculated with high accuracy for batch sparging, and estimated with reasonable accuracy for fly sparging (by using many small batch sparges to simulate a fly sparge.)"

My big take-away is that I need to do more than one sparge, at least for beers over 1.080 OG. I will try the 50-25-25, splitting the sparge water in half and doing two. But it looks you do 15 small ones? There must be diminishing returns, but you have determined that 15 is about right?

Personally, I almost always hit my 70% efficiency goal with one sparge, but I clearly need to change my process for big beers. (I'm not really chasing higher efficiencies -- I just want to be at the same efficiency so I hit my numbers.)
 
My big take-away is that I need to do more than one sparge, at least for beers over 1.080 OG. I will try the 50-25-25, splitting the sparge water in half and doing two. But it looks you do 15 small ones? There must be diminishing returns, but you have determined that 15 is about right?

@doug293cz isn't doing 15 real batch sparges. He's modeling 15 batch sparges, in a spreadsheet, to approximate a fly sparge, which would otherwise require some fairly advanced math, not to mention some more assumptions, which may not hold true (or be worth the effort).
 
@doug293cz isn't doing 15 real batch sparges. He's modeling 15 batch sparges, in a spreadsheet, to approximate a fly sparge, which would otherwise require some fairly advanced math, not to mention some more assumptions, which may not hold true (or be worth the effort).

So just two batch sparges then? 50-25-25 for the water?
 
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