Might be time to step to a turkey frier burner and a bigger pot
So are you doing 3 gallons in one with the hop addition and 2 gallons in the other? Great idea as I have a 3 gallon and 5 gallon pot set as well. No extra space or money currently for turkey set up.
Okay...go with me on this. I had a two-pot system (12 & 20 qt) before going to one pot. The first few batches I did the 60 minute hops in one and the 30/45/5, whatever, minute hops in the other. I thought I outsmarted the system....I didn't. I was essentially making two different worts and combining them to one. The end product did not taste the same as one pot full volume boils.
Using two pots is fine, but they have to be the exact same recipe just on different scales.
It may seem a bit complicated and to some unnecessary, but it really improved my ability successfully complete a recipe. It also escalated my desire to get a new kettle.
If your doing AG I believe you would be correct though not sure. But extract I'm pretty sure the wort would be the same, except for hop additions. As hop in less water, more sugar density, release less bitterness. Thus creating a different wort. However if you do your hop additions in a 4 gallon boil, then add 2 more gallons of strictly extraxt/mash wort then your simply diluting your more hoppy 4 gallon boil.
I have this: http://www.amazon.com/dp/B000X1MG1M/?tag=skimlinks_replacement-20
Granted I advise getting a propane burner off craigslist or whatever to handle a pot that size, but a 10 gallon pot for $40 is the deal. No need for the fancy steel pots with built in thermometers, etc.....for $250.
How much did the 2nd pot cost? You can get an outdoor burner for $50 or so.
Seems like what you are doing would be a bigger headache and waste of electricity then it is worth.
Both pots were $5 each at the thrift store. I have free electric at my place, so that's not a huge issue. It was a pretty easy brew day considering. Still getting the swing of everything. Will try the brew when it's all done and see how things are going. I'm looking at a 32qt or 40qt pot next, but that will likely be my first new piece of equipment.
Don't do 32 qt lol....you will just be thinking "why didn't I get the 40 qt" shortly afterwards....especially considering it's only a few more dollars (and the fact that a full boil is about 7 gallons and the extra 3 gallons of space is nice to prevent boil overs). I already think "why didn't I get the 60qt"...when I tried to go to 10 gal batches. Also, just remember since it's aluminum prior to brewing with it you need to fill it up all the way with water and boil it for 30-60 min's to cure/season it (dump that water out) and you are good to go after that!
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