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Any direct experience with pasteurizing bottled cider?

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MrEllis

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Hello all,

Just curious if people have pasteurized cider before to stop carbonation? I want to give it away and I don't have a keg set-up. Just looking for some practical experience so as i can gain from your wisdom.

What is the safest way?

What is the best size/type of bottle to use?

Any general advice.

Thanks in advanced. I have yet to start the cider, so I'm still considering options on it all.
 
Ditto, there is a post within that post about using a lower temp for a slightly longer rest with similar results. Pasteurization happens at 162 for 15 seconds, so holding the water at roughly 175 for about 10 minutes will result in getting all the liquid in the bottle to the appropriate temperature for long enough.
 
I have done in-bottle pasteurization to arrest fermentation when making a sweet cider. I prefer dry cider though, which doesn't require pasteurization since all the sugars are fermented out.
Are you trying to make a dry cider or a sweet cider? If you ferment to full dryness (1.000 Gravity or below), and then only add enough additional sugar at bottling for your desired carbonation level, then there is no need to pasteurize.

The process is a bit of a pain. Safety precautions are important since the process creates the possibility of flying glass shards. I have never had a bottle explode, but it can happen. Wear safety glasses and a thick, heat and water resistant apron.

Process: Monitor bottles until desired carbonation level is reached. The easiest way to do this without constantly popping bottles open is to fill one or two plastic soda bottles in addition to your glass bottles. You can then squeeze the plastic bottles without opening them to feel how much pressure there is. When if feels right, pop open one of them and test it. If not carbonated enough yet, that's why you have more than one. Once the desired carbonation is reached, drink the plastic bottles. You cant pasteurize in plastic.
Prepare a hot water bath in a large stock pot on the stove. Put enough water in so that the water level comes to 1 inch from the top of the bottles with the bottles in the pot. To measure this, put the bottles in, fill with water to the desired level, then remove the bottles and heat the water. Water should be heated to 180F (this allows for some cooling while keeping everything at or above the necessary temperature). Do not let the water boil, if you do you will need to let it cool to the desired temp.
Once water is correct temperature, turn off heat, then put bottles in the pot and cover the pot. Wait 10-15 minutes, then remove the bottles. Be careful, as the bottles will be quite hot! Set the bottles on the counter to cool to room temp. They are now pasteurized.

Bottles: I used 500ml EZ Cap bottles, with the flip-top cap. The nice thing about pasteurizing in these is that the cap acts as a pressure-release, venting a little if the pressure in the bottle gets too high.

My advice: Don't bother with sweet ciders. Go Dry and you will never go back. Much more complex flavors. I have found that dry ciders seem to appeal to everyone, including beer drinkers. Sweet ciders appeal more to people who like mixed drink cocktails.
 
I didn't write that tutorial, a friendly moderator did, @Pappers_
He can better answer specific questions.

I don't pasteurize any of my wines or ciders- as I don't like sweet or sparkling ones and it's not necessary for me. When I have done it for friends, I keg and don't bottle- no bottle explosions possible!

If you want sweet and still, that's easy.
If you want dry and sparkling, that's also easy.
The tricky one is sweet+ sparkling if you're bottling. That's when pasteurizing or other extraneous measures are needed.
 
There's also a thread on this part of the forum about Cooler pasteurization. A lot easier and you can do the whole batch at the same time. I use this method for my ciders and Grafs in order to have them slightly sweet and moderately fizzy. It works.
Safer too, because it's all in a closed cooler.
 
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Would this info change for 22oz bottles? Or would the water required offset the size difference? Have you tried canning tongs or gear?

There only difference with 22oz bottles is filling up the pot with water to a higher level. Temp and timing are the same. 22oz are actually smaller in total diameter and use thinner glass than 500ml flip tops. That, plus the additional water from filling the pot higher offsets the bottle volume difference.
Unlike the flip-top bottles, if the pressure gets too high with a 22oz then either the cap will pop off, or the bottles will completely fail and break or even explode. The flip-top definitely adds a safety margin, and I think they present very nicely for gifting (as long as you aren't re-using Grolsch bottles).
I used kitchen tongs to grab the bottles out of the pot. My canning tongs don't close enough to grab the bottles.
 
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