Low pressure, yes but high temps cause expansion. That's why when you leak test you should leak test with the same temp of the fluid you'll be working with.
Good point- it never even occurred to me! I was going to just test it with cold water, in case it leaks. I've been burned before. Literally, and figuratively!
But I'll start with cold to get the 'big leaks' and then heat the HLT or BK and check the chiller and other fittings at that time as well.
I really appreciate all the tips! You guys are awesome.
Oh, and you owe me another $385 for feeding my obsession. I'm keeping track. You guys are responsible for a tad over $5800 for my system. Without your goading, er, support - I would have a bucket and a pot and maybe a cooler.