Ugh. I dont have a direct fire-able mash tun. This is getting problematic. Perhaps i should pick up an o2 meter first, do you all have a recommendation for a inexpensive one?
I use the Extech DO600. A direct fire mash tun is really handy, because I can preboil my water directly in it. I actually brew no-sparge, and use a pump to slowly recirculate the liquid out from under a false bottom back into the top of the mash, but under the liquid level. This is really handy, because it keeps the temperatures even (especially when moving between steps in the Hochkurz mash) and I never have to stir or agitate the mash. I have an inset lid which sits nearly flush to the top of my mash, leaving less than 0.5 liters of airspace. So, it's kind of a pseudo-closed system, and doing no-sparge further decreases my oxygen exposure. I do one (and only one) transfer on the hot side, gently pumping from the mash tun into the boil kettle. I chill with a stainless steel immersion chiller.
A summary of the main points:
- Hot Side Oxygenation is actually a big deal, but happens so early in the brewing process that homebrewers didn't know how to prevent it.
- Copper increases oxidation, so throw out your copper chillers.
- Grind grain slightly damp so the husks stay intact. Mill immediately before mashing.
- Degas your mash water by boiling it, then adding sulfite in fairly large doses (100 mg/l; a Campden tablet is 440mg).
- Chill to mash in temperature.
- Infuse with minimal stirring, by underletting if possible. If your grain floats it's trapping too much air.
- Cover the mash tun during the mash. They advocate a two-rest Hochkurz mash and melanoidin malt rather than decoction.
- Treat sparge water similarly (a bit less sulfite) to mash water, or use no-sparge.
- Expect lower mash pH and higher sulfate due to the sulfite scavenging O2.
- Boil at a high simmer rather than a rolling boil.
- Pitch before oxygenating.
- Keg in a CO2-purged keg before primary is complete. Keep headspace to a minimum and put a pressure relief on the keg. Allow some yeast transfer.
- If you re-keg or bottle purge and allow yeast transfer, consider adding sulfite as well. For bottling the easiest is to krausen and counter-pressure fill. For re-kegging the easiest is – don't.
Did I miss any high points? If you want to get into the details, of course read the paper – it's a quick and easy read, but very very opinionated!
Given all the debate about whether HSA is real, this is an interesting counterpoint to the skeptics. It reinforces my feeling that commercial brewing practice has a very different set of concerns that are either irrelevant to home brewing or (as in this case) pretty difficult to achieve without industrial process control. A few things stand out as easy to do – sulfiting to scavenge oxygen and pitching before aeration come to mind. Others (grinding and doughing in) seem a lot harder.
That's most of it, but we're not suggesting that you use melanoidin malt to "emulate" a decoction or anything like that. I recommend the base recipe, and if you want to add a cherry on top for a subsequent brew, try the melanoidin malt or caramunich. I actually like the caramunich a lot better.
This should have probably been included in the pdf, but when conditioning your malt it's not a bad idea to dose the water in your spray bottle with an itsy bitsy pinch of sulfite powder, especially if you're using tap water with chlorine or chloramines.
Aren't sulfites forbidden by Reinheitsgebot, and aren't these guys German? Some of their methods are certainly not used by German commercial brewers.
My opinion of the article is that it is very week from a scientific standpoint. The science world won't accept a paper presenting lots of things stated as "fact" without any supporting data. They don't even present any results of blind triangle testing, not to mention that they appear to have changed countless variables and concluded they are all important, without any indication at attempts to isolate individual variables and rank them.
I'll stick with methods that have better supporting data.
Brew on
Well, you shouldn't think of this as a research paper because it's not actually presenting any original research. Think of it more like a recipe. We are presenting a methodology for oxygen control during the entire brewing process that is doable at home. Big breweries control oxygen too, but using different methods that would be a lot harder to emulate at home.
The books we cite contain references to dozens of journal and conference papers that have undergone actual peer review processes and corroborate our claims. The science behind HSA is more than 50 years old and widely accepted in the academic brewing community. The laws of physics and chemistry don't magically change just for you because you're a home brewer. It's really only in the home and craft brewing communities where it's disputed, due to some deeply flawed experiments that people have performed in the past which didn't take several things into account:
1) The strike water is already oxygen saturated to about 4-5 ppm before dough-in. Fix states that it only takes a little more than 1 ppm to cause irreversible damage to malt compounds. Furthermore, even if you degassed your brewing water completely, dough-in immediately mixes in another 1-3 ppm, and a further 1-2 ppm diffuse into the mash from the atmosphere every hour. No experiment claiming to "debunk" HSA that I've ever seen has actually measured the dissolved oxygen content at any point in the process with a meter. By the way, you probably shouldn't try to use a DO meter directly in your mash, because they're generally only good up to about 120 degrees F (mine is good up to 122). I typically scoop a sample very gently in a cup and rapidly chill it in an ice bath before taking my readings.
2) HSA isn't just about cardboard flavors. Trans-2-nonenal results from oxidized malt lipids and is often talked about as being the biggest concern with HSA. Interestingly, malt lipids can actually be oxidized without the presence of dissolved oxygen by lipoxygenase enzymes which are naturally present in the malt, but that's a bit of a tangent. Trans-2-nonenal is eventually what causes the cardboard flavor, but there's actually a lot more than just lipids that can oxidize in the mash/boil. Aromatic simple phenols from the malt are the chemical compounds which make fresh malt smell and taste like fresh malt, but upon oxidation they rapidly polymerize (i.e. link up into chains) into polyphenols and tannins, which don't have the "fresh grain" flavors, and instead taste kind of bitter. This is one reason why the wort you normally make tastes so different from the raw malt. The phenols are the things that we're trying to protect. Additionally, everybody knows that melanoidins and many Maillard products are antioxidants (meaning that they readily react with oxygen), but did you know that their flavor changes once they've been oxidized? Case in point, caramel malt tastes completely different in a low-oxygen brewed beer. Rather than tasting cloying and overpowering, the flavor comes across as sweet in a refreshing way, and lends a very unique flavor to the beer that really enhances the malt character. Nowadays, I'm using 5-10% caramel malts in my pale lagers (they still ferment from 1.048 down to 1.009-10, even following a traditional cold fermentation schedule, and end up around 4 SRM!) and even up to 15% in beers like hefeweizen. In fact, all malts come through with far more "clarity" in their flavor and are a lot less muddy with low oxygen brewing. You can read about oxidation of phenols and Maillard products in Fix's book.
3) The oxidation reactions that happen in the mash begin instantly, and reach peak activity within 30 seconds to 2 minutes, and the bulk of the oxidation has already happened after 4 or 5 minutes. You can see plots illustrating this in Kunze's book on page 234, where he has a graph showing oxidation reaction rates with respect to time (measured using chemiluminescence detection) under normal and low oxygen brewing conditions. The low oxygen mash has orders of magnitude less going on in the way of oxidation reactions! Some people have talked about throwing a couple campden tablets into the mash, but that's far too little far too late. The damage has already been done at dough-in!
I also want to mention that the pdf emphasizes that cold side oxygen control is just as important. You really want to keep the dissolved oxygen level in the final package under 0.1 ppm (this is the target that John Kimmich from The Alchemist discusses as well). But did you know that the amount of air it would take to fill a single shot glass, if trapped inside the keg, will raise the dissolved oxygen content of a 5 gallon batch of beer by more than 0.2 ppm? It's really hard to get ALL of the air out of a keg, and we measured that our own racking procedures going from primary into a purged keg picked up between 0.4 and 0.8 ppm! The only method we can currently recommend in good faith is spunding in the keg with active yeast, because the yeast will consume any oxygen picked up and keep the DO level of the beer close to zero.
You're correct that German breweries probably aren't using sulfites in their brewing processes. You can read through "Technology: Brewing and Malting" by Wolfgang Kunze, or look at the Krones catalog on their website, to get an idea of the equipment they're actually using. The German brewhouse has been designed around low-O2 since the 1960s, and was largely driven by Ludwig Narziss' revolutionary research on the topic of oxygen in the brewhouse which earned him a chaired faculty position at TUM Weihenstephan. The Germans are actually using mechanical means to control oxygen at many different steps in the process. Their brewing water is degassed as part of standard water treatment, but rather than pre boiling they typically bubble up a gas like CO2 through the water inside a packed column and under a mild vacuum. I think one of the coolest methods they use is arrays of vibration units in the mash tun, such as the Shakesbeer system produced by Krones. It actually transmits sound waves through the mash, which literally knock the tiny bubbles of dissolved oxygen out of solution. Kunze also highly recommends mashing under a protective blanket of nitrogren gas. There's a lot more to it as well, and you can read about it all (and admire the very detailed pictures and diagrams) in Kunze's book.
By the way, Charlie Bamforth has recently started acknowledging oxidation in the mash and has already published at least one paper on the effects of vitamin C and ascorbate oxidase (a naturally occurring enzyme in malt which catalyzes the oxidation of vitamin C) as one antioxidant strategy for the mash. I'm actually not sold on this method yet over sulfite, because the oxidized form of vitamin C (dehydroascorbic acid) sticks around in the beer and is highly reactive with many other compounds found in beer. Once it scavenges an oxygen molecule, sulfite simply turns into sulfate which is relatively inert in beer, and just about everybody has some sulfate in their brewing water anyway. Charlie talked about this on a recent episode of the beersmith podcast where he was the guest, and also mentioned the color reduction that low oxygen brewing brings.
But above all, I would recommend that you attempt the low oxygen mini-mash test posted here:
http://forum.germanbrewing.net/viewtopic.php?f=49&t=301
It's really easy, doesn't require any special equipment or ingredients (other than the sodium metabisulfite), and takes only about 2 hours. p-values are cool, but seeing (and tasting!) is believing!
We're not out to try and convince the entire homebrewing community to change the way that they brew, and we're certainly not out to sell you books or t-shirts either. This is just information which was the result of a few people working very hard to try and figure out why the Bavarian beers we love so much taste the way they do, and why no home or craft brew has been able to capture that special flavor. This information is freely available to anybody who wants to give it a try, but I admit that it is very involved and not for everybody.
I hope that answers some of your questions.