Helped a buddy do his first brew day yesterday. I have been brewing for over 2 years - mostly extract with a few BIAB's under my belt. Had to bring over all my gear as all he had were ingredients and a primary fermenter. Anyway, his kit (can't recall its name) did not list how many POUNDS of grain nor how many ounces of hops (nor the hop variety). My GUESS is we had about 12-13 pounds of grain and about 3 ounces of hops total. Though, that's a guess. Anyway, I started with about 5 gallons in kettle, added the grains and mashed. Mash temp was a little warm - say about 155-157. Odd thing is we added the grains when the water read 156ish and mixed them up good, threw on a bunch of blankets and let it do its thing. 30 minutes later I checked the temp and it had RISEN. Anyway - so the rest of the mash we let it go with the lid off and tried to get it back to the low 150's. In any event, after the iodine test passed, we sparged to get 6 gallons of pre-boil volume and did the boil. Chilled the wort chiller, aerated with a diffusion stone, pitched rehydrated US-05 before taking our OG of 1.061. However, about 30 or so minutes after pitching, his 6 gallon carboy (we netted about 4.5 gallons of liquid) had started to separate and there was about 1.5 gallons worth of protein, hop sludge, I'm not sure what all, but it did not look like anything he'd want to end up in the bottling bucket. We did NOT dump the entire kettle's contents into the primary - we stopped when it got pretty nasty at the base of the kettle. We also poured through a strainer to help attain a clearer liquid would end up in the primary. I never have that much sludge in a primary - so what the heck did we do wrong? I know he had fun learning, but I'll be bummed if "his" first beer turns out nasty and it's 'cause of something I didn't do right. Just trying to learn. LIke I said, I've done a number of BIAB's before and never had this much sludge separate out in the primary. Thanks - and sorry for the lengthy post.