Stuck vorlauf

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What would be the benefits of this over just re-stirring the grain bed to get things in suspension? I understand the purpose, but seems like more work than just giving a little stir.


If stirring does not work to unclog, this can be a route to go before emptying the mash tun. Or if the clog is past the false bottom you won't get it with stirring. Agree it's more work if you don't have a pump.

If I'm on my first running and get a stuck runoff I can just connect my pump to my hlt that has my sparge water in it and run it back through the ball valve of my mash tun which takes little work or effort.
 
True, I haven't had the issue, but it very well could be downstream of the false bottom, which stirring wouldn't do anything for. Mine have always cleared with a little stir and a re-vorlauf.

I don't want to add a pump into my simple system, but I sure can see their usefulness at times!
 
I notice you said you didn't have any clamps did you maybe......knock the hose off and not notice when you dumped all the grain out?
 
This may be stupid but I once had a ball valve that the ball would stay in the closed position when the handle was turned if the pressure was too great against the valve. All sorts of schmidt can happen with moving parts, a slow/meticulous exploration of the possibilities is a must.
 
Hose knocked off is a possibility but at the end I said to heck with it and sucked the stuck lose then just drained everything in the kettle and continue once I did that the grain stopped coming through so I had minimal grain in the boil.
So toward the end the sparge acted as normal. And seemed to drain through the grain bed as should. Would it have done that with the tube not on?
 
So wait, you couldn't get a vorlauf started, but then you somehow got it going by sucking on it, and it worked fine?
 
It would only work if I sucked the stuck out and left the valve wide open. So ended up having to do that and leave the mash tun and hlt valves wide open. Very fast fly sparge I still had to suck the stuck sparge out a hand full of times doing that.
 
The hlt drained so quickly it was like batch sparge.
 
I feel like this thread could have gone a lot smoother if a few things had been explained up front, but...it is what it is. Your initial post made it sound like you couldn't get a vorlauf started, and you were never able to sparge at all. I just assumed you were batch sparging, but that was my mistake in assuming.

You had a bit of grain get under your false bottom and clog, but you were able to suck start it (that must have burned your mouth btw), then you essentially batch sparged. Why did you have to keep the valve all the way open, did the flow stop when you turned the valve down, or did you just worry that it might?

What happened on the actual sparge? Did that drain just fine, or did you just do a very fast fly sparge with no interruption between mash and sparge?
 
I apologize for the lack of information.
I could not get a vorlauf started Every time I tried to open the valve 1/4 way it had nothing come out so I would slowly open it until fully open and still nothing
So with the valve partially open or full open I would try to blow or suck. I tried all combinations and nothing
This continued for an hour just trying to start a vorlauf until I finally suck started it enough to get a wide open flow into the kettle(this is when I wide opened the hlt tank as well) and then repeatedly had to keep suck starting it causing some grain to end up in the kettle It was a mess. Never had a nice slow vorlauf and clean sparge
Never burnt my mouth either
 
Sounds like your false bottom isnt sitting right and allowing grains past. Double check that it sits properly in there, isn't warped or bent or something. I would use some clamps on the hose to help prevent the bottom from moving around much. make sure the grain crush isn't too fine too, but it should have been ok. Make sure the intake on the false bottom isn't getting obstructed...not sure where else it could be going wrong
 
Me neither. I hate to keep beating this dead horse. I'll post back after trying another batch
 
I'm surprised it wasn't mentioned, but it could be the grian crush. I have a similar setup to you and have never had a stuck sparge. I did a kolsch with 100% pilsner malt and it stuck early and often, even with just a trickle coming out the ball valve. I probably stirred it 50 times over the course of an hours to get the wort into the kettle. When I finally drained all of the wort off, there was a 3/4" solid "cap" on top of the grain bed. That was the one time that I didn't check the mill gap to make sure it was what I wanted. BIAB brewers often set the gap small to improve their efficiency, and if you immediately followed one, I can see how this could easily happen. Something to check for next time.
 
Just brainstorm questions to rule things out and try to find the issue:

1. Was it 1.25 qts water to lbs grain?
2. What was your mash schedule? Single step, or multi step? What was the temp (that you had, not the recipe)?
3. Did you add anything besides the grain to the mash, such as DME or finings that should have been in the boil?
4. Did you add any adjuncts, like oats, that weren't in the recipe?
5. How many times during the mash did you stir it?
6. You checked the ball valve for clogs. Did you check the false bottom elbow for anything?

As a note, I use a manifold in my cooler, so I don't have a false bottom. But I thought the edges of the false bottoms were supposed to be pretty snug against the cooler. It looks like there's quite a gap between the side of the cooler and the false bottom. Maybe that allows the edges to lift up and get grain under them (again, I don't know that for sure).
 
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