daveerickson
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- Apr 26, 2015
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Awesome. Thank you.Just I set my mash tun temp to be the same as my mash rest temp on the "Mash" tab and it seems to accurately predict my strike water remp
Awesome. Thank you.Just I set my mash tun temp to be the same as my mash rest temp on the "Mash" tab and it seems to accurately predict my strike water remp
I used this TV mount.How did you all mount up your control panel to the wall? I am trying to thing of a good way to mount it, but want to see what others have done, before I start to drill holes in my wall! haha.
How did you all mount up your control panel to the wall? I am trying to thing of a good way to mount it, but want to see what others have done, before I start to drill holes in my wall! haha.
That's a total bummer. I'm not having that issue with the mount. I cranked down pretty hard on both sides, the hex and the phillips. Do the fasteners loosen when it leans?I ended up using the mount that @daveerickson suggested, and it works great. The only thing I cannot figure out is how to keep the panel from leaning downwards on those brackets. The main bracket that holds it to the wall is sturdy, i put my entire weight on it and its not going anywhere (found all 4 studs). Its the bracket that actually holds the control panel. It has the ability to tilt, but every time I get it straight, set and tightened to the point I fell I will break the bolt, a few hours later I come back and its tilted down again![]()
Yeah sorry I didn't explain it well.
The point I was trying to make is:
If you are heating your strike water in a separate vessel and then transferring it to your mash tun and then adding grain, you have to heat your strike water high enough to account for the temperature losses from the transfer and the mash tun itself in addition to the grain.
If you heat your strike water directly in your mash tun using your HERMS coil, you only have to account for the temperature loss to the grain, so the temperature needed is much lower (especially if you mash thin, which I do at 2qt/lb)
So here's an example of how I do it.
I heat the strike water in my mash tun. I want a mash temp of 150, I only have to have the strike water heated to 156 (and my HLT set to 158). It takes awhile to get the temps that close, but I usually just switch it on and go have breakfast or something and give it an hour or so to heat up and reach equilibrium.
As soon as I mash in I shut off the HLT element but keep the HLT recirculation pump on. When I mash in, my mash temp hits 150 as planned. I let it sit for 10 minutes to set the grain bed. During that time, the HLT water has dropped about 4 degrees and is now at 152. So I flip on the pumps and start recirculating my mash and set the HLT temp to 154 (which accounts for the temp loss through my hoses). The mash temp stays in the 150-151 range and the HLT temp slowly rises to 154 and holds my mash temp constant. I adjust the temp of the HLT up or down as needed.
Honestly it doesn't matter one bit, and the way you're doing it is perfectly fine - just different strokes
That's a total bummer. I'm not having that issue with the mount. I cranked down pretty hard on both sides, the hex and the phillips. Do the fasteners loosen when it leans?
TBH I didnt even notice the phillips screw. I took the control panel down, straightened it up, tightened all the bolts and screws and now it is staying! Thank you sir!
That's exactly what I did last time. Beersmith said to sparge with 8.25 gallons of water, so I took the volume of my HLT to 20 gallons because then I knew to reduce it to 11.75 gals for the sparge. My only problem was that I did not calculate for grain absorption, hose loss, etc, so the 8.25 gals was not enough, and I was about a gallon short. Minor problem, tho, as I sparged another gallon to the wort and let it drain thru. I hit my numbers exactly!I think you all are both correct. Both times I have sparged past what I was told by Beersmith, most likely diluting the wort. I will do the same my next session. Ill keep an eye on the sparge water level and stop when I hit what beersmith says. I will give it a go this weekend!
I thought of doing that @itsnotrequired, but then I look at all that water still on top of my grain bed and see all that sweet wort I could be missing!!! I just cant do it!
i only look at sparge volume to make sure i have enough water and to calculate salt additions. i like to have the hlt coil fully submerged during the mash and unless brewing a super high gravity beer, that is plenty of water for the sparge. just keep running into the bk until you hit the pre-boil volume and then stop, regardless of how much liquid is left in the mt or in the hlt.
This is pretty much what I do. After 30 plus batches I can pretty much eyeball the amount in the BK and know when to cut it off.
as mentioned above, if you are gravity draining and fly sparging it really shouldnt matter how much liquid is left since the sugars will drain at the same rate with the liquid as they would if there wasnt more water on top still.. one thing I have found that makes a big difference here is the rate at which you fly sparge... I do what the above post suggests and my brewhouse efficiency is 91% on my 3 vessel rims setup and 85% at the brewpub with a larger version of the same design implementation.I was having the same problem, but not as bad, and figured it out my last session. When I was fly sparging, I was keeping about a half inch of water on top of the grain bed, and slowly pumped the mash/wort into the boill kettle. Problem is, I did not measure my sparge water, but kept slowly pumping water to the mash tun long after I should have stopped. So, when you are done sparging, how much water do you then drain out of the MT? If it is much more than a gallon, then you are adding too much water to the sparge.
This was my problem, and I sort of feel guilty for assuming you would make the same mistake, but I just wanted to post it here initially.
whether those sugars are left in the grain or left in the liquid at the end doesnt matter since they arent in the correct amount of sparge water either way and most are left behind the difference should really be minimal. sparging slower is the best way to ensure they disolve into the sparge water your using.I thought of doing that @itsnotrequired, but then I look at all that water still on top of my grain bed and see all that sweet wort I could be missing!!! I just cant do it!
you should be able to go much tighter on the cruch.. I use a credit card on my ck for .030 and I recirculate without using any rice rulls... the key is I go slow at around 1.5-1.8gpm flow rate. this nets 91% BH efficiency. my system is a homemade 3 vessel setup but that shouldnt matter much.I have been having this same low efficiency issue for 2 sessions.
First session I chalked up to new system, and a Corona style mill that I couldn't really dial in.
Second session I milled with a cereal killer at .045 and got 1.065 when I should have had 1.083... I dumped several gallons out of my mash tun that had gravity in the 1.030 range, so it seemed I was converting fine and not sparging correctly.
My plan this weekend is to stop sparging into the mash tun once I was a half to a full gallon over what is called for by Beersmith and see where that gets me.
I'm glad to hear others have experienced what I'm seeing, and fixed it with similar methods to what I came up with. I'll post back after Saturday with results. [emoji1696]
you should be able to go much tighter on the cruch.. I use a credit card on my ck for .030 and I recirculate without using any rice rulls... the key is I go slow at around 1.5-1.8gpm flow rate. this nets 91% BH efficiency. my system is a homemade 3 vessel setup but that shouldnt matter much.
the recirc speed is your biggest issue at wide open your very likely experiencing a lot of channeling in the bed. there is ZERO need for fast flow here. It only hurts.The brew this weekend I will do both things that seem to be noted in these recent posts.
1) Only sparge with the correct amount of water. Once I have sparged with the right amount, shut off the HLT->MLT pump. Then let the MLT pump to the BK until its completed. This should net both accurate starting boil volume, as well as OG.
2) Recirc more slowly. Right now I am running wide open when I recirc. I will throttle down.
Something I was reading in other posts was to also stir the mash at the midway point? I know this will disturb the grain bed, but if I am going to recirc for another 1/2 hour... it should be okay? Does anyone else do this?
you should be able to go much tighter on the cruch.. I use a credit card on my ck for .030 and I recirculate without using any rice rulls... the key is I go slow at around 1.5-1.8gpm flow rate. this nets 91% BH efficiency. my system is a homemade 3 vessel setup but that shouldnt matter much.
This is where my small speed control dc pump shines being able to do lower flow rates without whipping the hell out of the wort.. (pro setups often use vfd drive pumps here)This
The mash recirc flow rate has a much bigger effect than the sparge flow rate. If get channeling during your mash you're effectively only mashing the grain that's in the channel walls and there's nothing to sparge.
Yesterday I brewed an amber ale and ended up hitting 80% efficiency for the first time on my spike system with a crush size of 0.040 and the slowest flow rate I could coax out of my pump. It was barely trickling.
Apparently the guy that told me to increase my crush size was an idiot. But he said it so confidently!
the recirc speed is your biggest issue at wide open your very likely experiencing a lot of channeling in the bed. there is ZERO need for fast flow here. It only hurts.
stirring 1/2 way wont hurt and might help if you are getting channeling.. ive done it both ways with no noticable effect.
the recirc speed is your biggest issue at wide open your very likely experiencing a lot of channeling in the bed. there is ZERO need for fast flow here. It only hurts.
stirring 1/2 way wont hurt and might help if you are getting channeling.. ive done it both ways with no noticable effect.
Those are really low numbers. Are you still crushing course or have to made it any finer yet? the crush size can make a large differenceWell I hate to say but today was the same issue.. I was finishing up our bathroom remodel as I was brewing so I did not stir the mash, but I did mash as slow as possible. Tried to hit a 1.041 post mash, and hit 1.030... I sparged the exact amount that I was supposed to from beersmith (6 gals, this was a 7 gal batch). Ended up with a 1.035 OG on a 1.043 target OG... not happy.
I guess next brew I will stir and see if I am just channeling. I also need to get those things that let me drip water from multiple places and see if that helps.
Those are really low numbers. Are you still crushing course or have to made it any finer yet? the crush size can make a large difference
Your losing 4 degrees while recirculating? you will lose a bit (usually 1-2 degrees) from the hoses which is normal but this should be fairly easy to compensate for and its best to shorten the hoses to reduce this. also make sure but temp probes are reading the same and adjust the offset if needed. honestly if your recirculating without dialing the flow down, with a 15" false bottom you have to be getting some serious channeling rice hulls or not.Following up on this weekend's brew session. I was targeting 1.049 and hit 1.047, which is 75% efficiency. I'm quite happy with this result compared to previous methods where I was hitting 50ish%.
I milled at .045 and mashed with my pump wide open, a riptide if that makes any difference, for 90 mins. My HLT with temp measured from a tee on the outlet set to 152, and my MT also measuring from a tee on the outlet staying about 148. Then I ramped up to 168 in the HLT which took about 15 mins, and I held it there for another 10 mins which got the MT up to about 162.
I then routed the MT to the BK at a slow rate, took a good 45 mins to an hour to fill 12.75 gallons. Beersmith suggested an additional 7.25 gallons sparge, and I added 8 gallons from the HLT before cutting off my addition. While sparging I kept a consistent MT volume until I stopped adding. I ended up sucking air from the MT right when I had collected my target volume, so I'm glad I added the additional 3/4 gallon.
I still feel like channeling is a possible reason for the conversion rate not being higher. Do the SSBT manifolds work well? I'm concerned about lowering the mash flow rate since I already loose 4 degrees in the MT, am I worrying about nothing? Maybe I'm not channeling and I should reduce my crush, maybe to .040 and see how it does with everything else the same?
At the end of the day I breathed a huge sigh of relief to get a conversion rate improvement, but I still see room for improvement. I've really enjoyed learning this system over the past couple of months, so much more enjoyable than propane.
Well I hate to say but today was the same issue.. I was finishing up our bathroom remodel as I was brewing so I did not stir the mash, but I did mash as slow as possible. Tried to hit a 1.041 post mash, and hit 1.030... I sparged the exact amount that I was supposed to from beersmith (6 gals, this was a 7 gal batch). Ended up with a 1.035 OG on a 1.043 target OG... not happy.
I guess next brew I will stir and see if I am just channeling. I also need to get those things that let me drip water from multiple places and see if that helps.
Your losing 4 degrees while recirculating? you will lose a bit (usually 1-2 degrees) from the hoses which is normal but this should be fairly easy to compensate for and its best to shorten the hoses to reduce this. also make sure but temp probes are reading the same and adjust the offset if needed. honestly if your recirculating without dialing the flow down, with a 15" false bottom you have to be getting some serious channeling rice hulls or not.
I use a regular bayou classic kettle with false bottom which is thinner than the spike stuff and even when recirculating at 1.5gpm on my flow meter I can still maintain and stepmash fine (with 91% efficiency and a 1.030 crush and no rice hulls)
at the brewery we use a riptide for recirculating thru a 28" wide false bottom and flow rate is 4-5gpm depending on mash...(85% average there)
Just to clarify, are you saying you sparged with 6 gallons of water for a 7 gallon batch? meaning you mashed with 2 gallons or so?
I was a mash with 7.5 gallons strike, and 6 gallons of sparge. Including the hose losses, ended with ~10.5 in the kettle (10 was target). 1 gallon of boil off for 60 minutes, 2 gallons of trub leaves me with 7 gallons into the fermenter.
I have the 20 gallon system (not sure what you are running) so that could account. I usually do 14 gallon batches, but all my kegs are filling up. I need more friends.Got it, that's just way different from my numbers so I wanted to confirm, but sounds fine as long as your grain bill is accounting for that
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