Album link:
http://imgur.com/a/oQaye
More details in the imgur album, but here's a quick synopsis:
After having my kegs stuffed in a fridge with picnic taps, I decided it was time to build up a proper keezer. I already had kegs, lines, CO2 tank and regulator. So it was a relatively inexpensive project, aside from the freezer itself.
Here's the build list:
* Freezer - MagicChef 5.9 cu ft
* Temp Controller - Inkbird pre-wired (heat/cool)
* Taps - Perlick 301SS taps with 4" shanks
* CO2 - 4-way distribution manifold
* Collar - Inner box: 1x6" knotty pine. Outer: 1x6 walnut, Danish oil natural
* 1.5" insulation foam sheathing
* Aluminum tape
Already had:
* 5# CO2 tank
* Dual pressure regulator
* Beer and air lines, Corny kegs, ball lock connections, etc.
The build:
Most of the build was pretty straight forward. Make a box, drill some 7/8" holes in the box, etc. Adding the insulation foam was kind of a pain and got little foam pebbles ALL over the place. The aluminum tape really helped to keep the foam from breaking off inside the kegerator, and makes the rough cut edges look nicer. And on a functional side, should seal off air gaps and make cleanup easier.
I ended up picking up some blind nuts that have the same thread pattern as the taps. They were about 5 bucks on Amazon for 10. You simply drill a hole in whatever you want to make a tap handle out of and thread in the nut. I took some leftover pine and walnut scraps and glued them up. The nuts are a challenge to get in straight, which took a few tries.
The drip tray was a challenge, mostly because the drip tray itself was not perfectly square. I measured the tray and mistakenly assumed it would be square. But once I built the box it was obvious it bowed out a little on the sides. Some amount of cursing and smashing with a hammer later got it close enough. I attached the whole assembly to the front with construction adhesive after roughing up the paint with some sandpaper.