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My Stirplate... Cheap and Easy Build...

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The OP said he used a "4 inch" fan. I found a great deal on 80mm fans at Newegg and wonder if these will work. 80mm is just a hair over 3 inches. Anyone else have luck using 80mm fans?
 
The OP said he used a "4 inch" fan. I found a great deal on 80mm fans at Newegg and wonder if these will work. 80mm is just a hair over 3 inches. Anyone else have luck using 80mm fans?

Yes, a >1.57 Watt, 12VDC case fan of 80mm should be strong enough to turn a couple hard drive magnets without any trouble from a 12 VDC power source.
 
Yes, a >1.57 Watt, 12VDC case fan of 80mm should be strong enough to turn a couple hard drive magnets without any trouble from a 12 VDC power source.

I have (2) 3/4"x 1/4" RE magnets. (YES, they are awesome... they automatically orient themselves to NORTH when stood up on their sieds!!!!!!) I plan to "chair" up the magnets an inch or so with a non ferrous material to keep the magnets from harming the operation of the fan motor. Similar to the "Folders can" did with the PVC
 
I have (2) 3/4"x 1/4" RE magnets. (YES, they are awesome... they automatically orient themselves to NORTH when stood up on their sieds!!!!!!) I plan to "chair" up the magnets an inch or so with a non ferrous material to keep the magnets from harming the operation of the fan motor. Similar to the "Folders can" did with the PVC

Ah ok, good idea. Those are probably a bit strong for your puny little fan. :rockin:
 
that is legit! my only worry would be if the whole thing is not balanced enough it does not have much base to prevent the whole thing from toppling.

I thought about that too. I spent a lot of time making sure everything is a balanced as I could, breaking glue loose and shifting until I was happy with it. It is probably as centered as possible and actually it shakes very little. I am a little concerned that its so tall stuff will have farther to fall. If I have any problem at all with it I'll first fill the bottom of the box with rocks or weights and if it still gives problems I've decided a piece of 4" PVC coupling will be it's new home.
 
Anyone looking to source parts, Dan over at stirstarters.com sold me a DC power jack, fan and power supply for a nominal amount of money. He normally sells complete stir plates but says he's willing to help out anyone seeking to take on a DIY project.

He doesn't have an ad budget so I thought I'd say a few kind words regarding someone who was very helpful to me.
 
building one today hopefully. Of course living in El Salvador we do not have Radio Shack or any easy way to get most things....
 
Hey guys, can someone help me out? I was following Tony, but got lost. I know next to nothing about wiring and thought I was getting it, but alas....I'm stuck...

I will upload where I am at via my phone.
 
As you can see I have attached the black fan wire to the black power supply wire. I have a white power supply wire I dont know what to do with. The blacks are on a female disconnect. The red fan wire is female disconnect. I am not sure where to go from here.

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Run your hot and ground to your switch first earth will be your ground. Then run your supply off the middle of the switch to potEntionmeter meter then run your fan power off the other potEntionmeter leg and connect the ground to earth on the switch. ( this is from memory so it is not gospel but it should get you spinning).
 
Dealing with a newb here. Which part of the switch is ground and which one is power? Same with rheostat.... Left middle Right?

I know what the Black and Yellow wires are for on the fan, but not the red.
 
I guess I am not understanding your question. On page one of this thread, it shows exactly the wiring pics. Where are you lost?
 
"Get your Black and Red computer fan wires stripped. If you aren't soldering, put a female quick disconnect onto the Red wire.

Next, cut off the power supply “phone” side and try to keep the power cord going to the wall socket as long as possible. This just makes things easy if you make a mistake. Some phone chargers will have two wires, while others I've found have a “braid” going around another insulated wire. The “braid” is our ground or negative and the inner cable is your power side. For the chargers with 2 single wires inside, black is your ground.

Strip about 1/4” of the insulation off your wires. Take the black cable of your computer fan and the black cable of your power supply and twist the exposed wire together and insert them into one of the female quick disconnects. Make sure that you have already put your power supply cable through the hole you drilled in your enclosure before making this crimp or you won't be able to close your enclosure when you are done. Connect these two wires to the “Earth” male connector on your power supply.

Now, take your Red cable from your power supply and add a female disconnect onto this cable and attach it to the “male” terminal on your power switch labeled “Supply”

We are ALMOST done with all the wiring. The only male terminal left on our power switch is the one labeled “Load”. Take some of the spare wire, about 4-5 inches, and strip off the insulation from each end. Attach a female disconnect to each end. Now, attach one side of the wire onto the “Load” terminal on your power switch, and the other to the center pin of the potentiometer.

The last step is to take the “Power” cable (red) from your computer fan and attach another female disconnect. Attach this disconnect onto the right side pin on the potentiometer. "
 
Some wire is soldered while other is temp in place. I tried the disconnects but they didnt fly.

I got the LED light on but the fan isnt running.

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I have black and black connected to Earth (left side of switch).
I have white wire from power supply hooked to Supply (right side switch).
I have extra wire from Load to middle prong on Pot.
Red wire from fan on far right prong of Pot.

Still have a yellow wire from fan.
 
3PegBrew said:
I have black and black connected to Earth (left side of switch).
I have white wire from power supply hooked to Supply (right side switch).
I have extra wire from Load to middle prong on Pot.
Red wire from fan on far right prong of Pot.

Still have a yellow wire from fan.

I am really not trying to be stupid. I just am a person who has to "see it done". a picture of this stuff without labels doesnt work very well.
I had to google the switch to find out the terms for each prong.
I consulted a buddy who used to do geek squad for best buy.
I feel like a lost cause.
 
3PegBrew said:
I have black and black connected to Earth (left side of switch).
I have white wire from power supply hooked to Supply (right side switch).
I have extra wire from Load to middle prong on Pot.
Red wire from fan on far right prong of Pot.

Still have a yellow wire from fan.

yellow wire doesn't have any use here. Trim it if you want, but you don't need to connect it to anything.
 
yellow wire doesn't have any use here. Trim it if you want, but you don't need to connect it to anything.

K the yellow is trimmed. I will never wire another thing the rest of my life if I can get this damn fan to spin.
 
There are a couple of ways to wire the thing. Maybe this pic will help you. I can't see where you put the red on the switch because of the short stripping from your power supply. Maybe this pic will spur inspiration.

I had a couple of issues when I made mine, too. Remember, the pot is for making adjustments to the speed and the switch is for turning on and off. I know obv. right? Well when I made the power connect directly to the fan and at least it moved, it made me think it's at least possible. Try that and make sure all is kosher.
 
If the fan runs, I'll tear mine apart to show you the guts. I was as frustrated as you at one point then realized I had the switch in a different position that the OP before I figured it out 5 hours later
 
I got it running, but I cant get the speed to change using the pot. Instead I bought an adapter with variable setting of voltage. This changes it for me
 
56Firedome said:
Since I don’t have the 2L Flask yet I tried out a Flower Vase.

My next question has to do with the thickness of the Starter & the Neck of the Flask. So, how thick is the Starter after 2 days of stirring?

The flasks I’m looking at have a fairly small Neck.

If you have an old 1.75L Schmirnoff <sp?> vodka bottle they work great if your magnet is strong enough.

Starters are thick enough to make it more difficult to maintain the strong vortex but no thicker than a glass of milk.
 
I actually used a 12v power and ran it through water but could not get the vortex off the bottom so I replaced it with a 9v source. When I went to a starter I had to change back to a 12v because of the thickness. I think milk would be a better choice for the test.
 
Would you guys recommend using a 2 inch stir bar in the 2K mL flask?

By the way I got the wiring figured out. The pot. now works correctly. My problem was I had the power directly to the switch. I took the power source to the pot and used an extra wire to connect the middle prong of the pot to the right prong of the switch which also had the red wire from the fan.
 
I've been toying with my DIY stir plate for the past few days.

Here's some parts that I found or picked up at Radio Shack:

25ohm rheostat
(2) 80mm pc cooling fans
a couple DC switches. 1 is illuminated and 1 is not
3 magnets from old hard drives
a couple 1" stir bars
(1) 2" stir bar
2L Erlenmeyer flask
project box
(1) AC -> DC converter 6v

I can get the fan to spin without the magnet glued to it but once I glue the magnet the fan won't spin when I turn it on. However if I give it a little nudge after I turn it on it will spin. How can I resolve this?

On one of the fans I cut all the fins off to reduce mass. This helped a bit. Now the 'fan' will spin when I turn it on. It will also spin when I turn it on (with hd magnet glued to it). However, it won't spin when I turn it on and have the flask with spin bar in position. Sometimes I can turn it on and THEN place the flask on in. Takes about 20 tries to get the bar to spin though.

Has anybody else had these issues? What did you do to resolve this?

I have some ideas but they are just wild guesses.

Stronger fan with more torque?
Use a 9v converter?
play with spacing (add some rubber stoppers to the top of my stir plate)?

While it's fun trying to get this to work, it is getting very annoying.

I'm not an electrical engineer by any means, so if anybody has advice, please use language that would be understood by a 4 year old! Thanks.
 
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