I bought my grainfather back in January. I've been slowly ironing out all the kinks with the system over 7 brews now, but the one kink that isn't going away and is actually getting worse is my mash efficiency.
Can anyone help me figure out what I'm clearing missing? I've gotten my grains from multiple HBS (pre-crushed).
.....,
I don't know if this will help, but I had the same problem (except for my first couple batches which efficiency was way high as I was stoked about following their directions precisely--cool new equipment)...
1. DON'T use beersmith for water levels (but DO use it for recipe formulation starting with 75% brewhouse efficiency). Use the water levels that the grainfather directions dictate. Also, remember that they calculate their recipes for 6 gallon batches; so, if you're calculating for 5 gallon recipes, they will come out watery. They have 2 different calculations; the primary way they calculate it is for 7.4 gallons of total mash and sparge water...this is for a 6 gallon batch of beer (a New Zealand thing?? not sure...) they include in parentheses that if you want to make 5 gallon batches of beer, the total water calculation is 6.4. If needed, I can give you a link to their original "USA" pdf file with their instructions...
2. Remember (and this was hard for me to agree with) that after mashing, they want you to lift the grain basket and completely drain the mash water, then--extremely important BTW--push down the top perforated plate until it rests against the top of the grain bed, and then start your sparge water.
3. I finally got a stupid pH meter and found out my tap water reading was 7.4. I use things to bring it down to 5.2-5.6 range for better mashing. Also, as my brew guru reminded, read the temp of your grain bag to adjust beginning mash temp, then lower it to whatever temp you want to mash at. Because of temp adjustments I add around 8-10 minutes of mash time.
Again, I'm not sure if you follow their directions specifically, but they work for that system (well, they designed it). Case in point: I was pissed about my low gravity numbers so I went to my brew guru. We took my grainfather and his blonde ale recipe and brewed it at his brewhouse--total of 9 lbs of grain for a 5 gallon batch (recipe designed on beersmith with the grainfather equipment addon)...used beersmith water calculations, where beersmith estimated an OG of 1.046 and we got 1.038 (crap!!). We also sparged using his "learned" sparging practices that are much more traditional.
Then, we re-brewed the same recipe with the grainfather instruction's 5 gallon batch water calculations, also followed their sparging instructions, and with the same amount of grain our OG was 1.050!! Both grain bills were milled at the same brewstore.
This is why I really think you're wasting time with worrying about the crush. It's more about following grainfather's water calculations and sparging instructions. Again, maybe I'm wasting your time with this post but truly, I was having the same problem until I realized these things.
Maybe this will help? I really hope so :rockin: