I suppose I could if I can't figure out a way to get a good crush from my LHBS store, but crushing 12 pounds of grain by hand sounds awful. I still feel like it can't just be the crush, I have to have some part of my process I'm doing wrong.
7 gallons was what I wanted post boil. I went for 1 gallon each of kettle and fermenter loss, partly because I was brewing a NE IPA with lots of hop matter and partly because I've only been getting about 4.5 gallons into my keg, lately. I know I can up the grain bill, but I'd rather figure out why I'm only getting 60% efficiency and not hitting a predictable OG. Only guess I have for my off flavors is fermentstion temp, which I'm hoping this Hothead yeast takes care of.
I wrap my kettle in an old comforter. I usually only drop about 2 degrees over a 60 minute mash, if that, but it was in the low 20s when I brewed on Sunday - I started brewing in July so all my precious batches it had been in the 60s or higher.
OMG talk about a workout from hand grinding. I use a drill powered 3 roller mill for standard malts and grains, but have a Corona Mill for grinding dried, shelled corn for some (other) products I make..lol. Talk about a workout!!
So you say I can take off the hand crank and use a socket powered by my drill? I am going to do this project right away....so do you know of any pictures (besides yours) that I can use to follow the plans?
I suppose I could if I can't figure out a way to get a good crush from my LHBS store, but crushing 12 pounds of grain by hand sounds awful. I still feel like it can't just be the crush, I have to have some part of my process I'm doing wrong.
What was the grain bill you actually used in this NE IPA?
What mash thickness are you using? I've found that if I do a full volume mash, especially with a low gravity beer, I get horrible efficiency. If you keep your mash thickness within 1.25 - 1.5 qt/lb then you should be able to get at least 60% efficiency even with a single crush.
After the mash measure your volume and gravity and make a plan from there. If your pre-boil gravity is too low you could add/sparge with less water if you didn't do full volume mash, you could boil longer and harder, or you could add some malt extract.
I've found a full volume mash gets worse efficiency and leaves me with less options for correction after the mash.
What is an example of the efficiency numbers you are getting from full vol mashes that is horrible?
9# 2-row
1# flaked wheat
1# flaked oats
.5# crystal 10L
.5# cara-pils
And you expected 7 gals of 1.053 wort? Looks like that would be about 86% efficiency. You said you got a little over 7 gals of 1.040, so around 65%. With a LHBS crush that doesn't sound too bad. You can't up your batch volume to account for losses and then not up your grainbill. If you're set on using the LHBS crush then I'd say throw in the extra couple bucks for a few more lbs of grain and set your recipe for 65% efficiency.
Are you stirring your grains during mash? I stir my grains every 15 minutes during the mash.
It was actually for 6.25 - I screwed up between Beersmith and priceless' BIAB calc. I think beersmith was still set for 5.75 batch size and .5 kettle loss. That accounts for some of my efficiency, but not all of it. I really think I can do better than 65%, without crushing my own grain, and buying extra instead of improving my process just feels like a bandaid.
Eh, I'd be happy with a predictable 70% efficiency, if I wanted to mess around with sparging I wouldn't be doing BIAB. I tried a sparge once and trying to heat up a few gallons on my stove while also worrying about my mash was too much to deal with.
In this instance though, with full volume mash, I used 12 pounds of grain and 9.27 gallons as calculated through priceless BIAB, so my thickness was 3.08 qts/lb
While trying to dial this in if I were you I'd set your kettle losses in BS to zero and try to aim for a consistent mash efficiency, forgetting about brewhouse efficiency for now. That is a hard number to chase as losses can vary so much depending on hops, etc.
Targeting crush is not a bandaid, it is the first step in troubleshooting efficiency as almost everyone will tell you. If you eliminate that from the equation you're only going to get so far. You might pick up a bit with a better squeeze - right now looks like you're hitting about .1 gal per lb absoprtion so you could get that down to .07-.08.
I think my grain absorption is off a bit - my strike water was 9.27 gallons, and my calculated pre-boil volume was a touch over 8 gallons. I hit that with only a very quick squeeze and letting my bag grain for a few minutes - if I had squeezed and drained more, I'm sure there was another half gallon of liquid in there.
Not sure what to change on my volumes. I'll throw up another post here next time I brew, but it looked like this:
Started with 9.27 gallons of strike water, per priceless' BIAB calc. After my mash, I had about 8-8.25 gallons. Boiled for an hour, down to 7 gallon, and put 6 gallons into my fermenter.
If you're down to 7 after the boil why are you only putting 6 into the fermentor? Lots of sugar probably being left in the kettle. I'd start with a gallon less to offset that and dump everything into the fermentor.
So set kettle losses to zero and just dump my entire kettle into the fermenter? How does that eliminate brewhouse efficiency?
Isn't that what people normally do? I guess the idea was to let some of my hop and grain matter settle out, since it was heavy on the hops, but even after chilling and waiting a while I couldn't get much to settle. It shouldn't matter though, no? It's all the same gravity (or should be).
Yes. Or keep the trub back if you want, but for the purposes of BS calculations don't call it kettle losses (just consider it part of fermenter losses). In BS you can't set your mash efficiency, you can only set the brewhouse, which for many people changes batch to batch. If you set your batch size to the the post boil kettle volume you want, and your kettle losses to zero, then the "brewhouse efficiency" in BS will equal the mash efficiency, which is the number you should aim to hit consistently.
Looks like you have a lot more losses then most people. That's fine if you want to do it that way, but you need to account for it in your recipe - i.e. plan a batch size for 7 gals.