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Closed-circuit Fermentor-to-Keg Transfer

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The last time I went from fermentor to keg (I just have a spigot on mine), I also applied low-pressure CO2 to the fermentor to not only try to force it out, but keep CO2 in the headspace above the beer.

What I found is that more pressure seemed to create eddies where the spigot exited the fermentor, and that stirred up yeast-cake and trub.

I'm transferring from a fermentor to keg tomorrow, and I'm just going to let gravity do its thing--and I'll add a little CO2 just to keep O2 low in the headspace, but not under pressure.

I'm wondering if you're having the same problem, i.e., you're stirring stuff up by putting it under pressure. Just a thought.
 
Can you be more specific as to the information you are looking for?


Any hard info on the difference between the dissolved oxygen in a closed transfer and a siphon transfer? You seem pretty passionate about it, just wondered if it was based on actual experimentation/data or just anecdotal experience.
 
I'm wondering if you're having the same problem, i.e., you're stirring stuff up by putting it under pressure. Just a thought.

Stirring stuff up isn't the problem. In fact i actually send my racking cane straight to the bottom edge of the fermentor. I definitely get some chunks, but it clears up quickly and i get maximum fill from the fermenter. In fact my last batch i actually sent beer out the PRV at the top of the keg. Ooops. The chunks settle out quickly though, and don't introduce oxygen. To me racking under pressure is more about speed than DO.

Any hard info on the difference between the dissolved oxygen in a closed transfer and a siphon transfer? You seem pretty passionate about it, just wondered if it was based on actual experimentation/data or just anecdotal experience.

Got it.

So hard data, if you run the numbers on what the volume of a few (volume) ounces of regular air inside a keg will do to DO, you'll see its several PPM, which is above recommended levels. There are a lot of easily found sources that indicate DO should be <1 ppm in packaged beer. There are also a lot of easily found sources that indicate the rate of DO is very rapid.

Anecdotally, I've noticed an enormous difference in the flavor of ALL of my beers (hoppy and otherwise) when I started water purging my kegs. I fill the keg from a faucet until it spills over, then i cap and connect the water supply to the OUT disconnect with the PRV open and a gas QD on until it spills out of both. I then take the gas QD off, and then very quickly close the PRV and shut the water off. I then use CO2 to push the keg empty. When I rack i connect the racking cane to the pressuzed keg and use the CO2 in the keg to purge the racking cane. I then pressurize the keg, open the PRV, and go.
 
It's kind of shocking to me that you could get that much o2 pickup from a still surface over a short period of time. Some the wort aeration experiments show folks that have a hard time getting over 4ppm when they shake the hell out of the carboy for 45 seconds. I don't doubt that your product might be a bit more shelf stable than someone that siphons, but I'd love to see brulosopher or someone do some DO and triangle tests. My hunch is that the difference is negligible for homebrew consumption. Now if your beer was sitting on a warm shelf in a beer store for 6-8 weeks, that might be a different story.

By the way, just to clarify, I'm genuinely curious, not trying to call anyone out.
 
It's kind of shocking to me that you could get that much o2 pickup from a still surface over a short period of time. Some the wort aeration experiments show folks that have a hard time getting over 4ppm when they shake the hell out of the carboy for 45 seconds. I don't doubt that your product might be a bit more shelf stable than someone that siphons, but I'd love to see brulosopher or someone do some DO and triangle tests. My hunch is that the difference is negligible for homebrew consumption. Now if your beer was sitting on a warm shelf in a beer store for 6-8 weeks, that might be a different story.

By the way, just to clarify, I'm genuinely curious, not trying to call anyone out.

The fact that the surface isn't noticably moving isn't the issue. The real issue is you've got basically about a square foot of area for oxygen exchange. The thing with oxygen is that it takes very little to change a beer permanently (not necessarily spoil it or make it unstable, just different). You have to keep it under control at every step of the process or it'll exceed the threshold.

If i had a choice between siphoning and co2 pressure, or a keg that was co2 purged and a keg that was water purged, i'd take a water purged keg with the siphon any day. There is a ton more oxygen in the head space of a fully keg than you'd pick up from siphoning.

How fast are you consuming your home brew? It typically takes me 6 months or more to get through a batch, but i also have 9 active kegs I am working on more or less equally.
 
I fill the keg from a faucet until it spills over, then i cap and connect the water supply to the OUT disconnect with the PRV open and a gas QD on until it spills out of both. I then take the gas QD off, and then very quickly close the PRV and shut the water off. I then use CO2 to push the keg empty. When I rack i connect the racking cane to the pressuzed keg and use the CO2 in the keg to purge the racking cane. I then pressurize the keg, open the PRV, and go.

When you do this. Are you adding star San to the keg? Or just assuming the tap water is clean enough to not cause any problems

At first I thought... "but I like to sanitize my kegs". But I guess it'd be easy enough to add an oz of star San before you started filling the keg with water.
 
When you do this. Are you adding star San to the keg? Or just assuming the tap water is clean enough to not cause any problems

At first I thought... "but I like to sanitize my kegs". But I guess it'd be easy enough to add an oz of star San before you started filling the keg with water.


Sometimes i'll do a rinse with a strong star san solution before the water purge. I don't waste 1oz of starsan per keg. Much of this depends on what the keg was doing previously. If it was holding beer and has been kept cold and unopened i'll do a mimimal cleaning.

Risk of infection from fermented beer is very low and tap water is relatively safe from a micro perspective to begin with (at least in the US).
 
Sometimes i'll do a rinse with a strong star san solution before the water purge. I don't waste 1oz of starsan per keg. Much of this depends on what the keg was doing previously. If it was holding beer and has been kept cold and unopened i'll do a mimimal cleaning.

I don't just throw the Star-San away, I run it into an empty keg or, if I don't have one handy, a 5-gallon bucket. I'm with you--I don't want to waste an ounce of Star-San per keg.
 
Anecdotally, I've noticed an enormous difference in the flavor of ALL of my beers (hoppy and otherwise) when I started water purging my kegs. I fill the keg from a faucet until it spills over, then i cap and connect the water supply to the OUT disconnect with the PRV open and a gas QD on until it spills out of both. I then take the gas QD off, and then very quickly close the PRV and shut the water off. I then use CO2 to push the keg empty. When I rack i connect the racking cane to the pressuzed keg and use the CO2 in the keg to purge the racking cane. I then pressurize the keg, open the PRV, and go.

This is an impossibility for me due to my liquid-out tubes being cut about an inch above the bottom of the keg. I fear that I'd leave too much sanitizer at the bottom of my keg and it would water-down or create a strange flavor within my beer.

Today I kegged 5 gallons from my ssBrewTech Chronical. I did a closed-circuit transfer from the sample port and put the conical under CO2 pressure. Since I've had issues with hop trub getting stuck within the QD OUT and the OUTpost, I removed the internal components of both QD and OUTpost and the beer flowed quickly and seamlessly. Sure, once I filled the keg I had to unscrew the OUTpost to reassemble the internal components, but I'm assuming that there was minimal oxygen exposure from that space during the reassemble. Furthermore, the only volume of the beer exposed to oxygen was maintained within liquid-out tube. I can't see that oxygen-exposed volume escaping to oxygenate the rest of the beer. I'll let you know how the beer turns out. Does anyone see any issues/flaws with this method???
 
fwiw, I started a pair of hopped-up fermentors cold-crashing this morning, thought I'd document the results.

Took a picture of the hoppier vessel at the start with the beer temp at ~68°F,
then a couple of hours or so later when the beer had dropped to ~58°F,
then an hour later when the beer had dropped to 55°F.
Nearly all of the hoppy sludge had dropped already...

Cheers!

cold_crash_01.jpg


cold_crash_02.jpg


cold_crash_03.jpg
 
This is an impossibility for me due to my liquid-out tubes being cut about an inch above the bottom of the keg. I fear that I'd leave too much sanitizer at the bottom of my keg and it would water-down or create a strange flavor within my beer.

Today I kegged 5 gallons from my ssBrewTech Chronical. I did a closed-circuit transfer from the sample port and put the conical under CO2 pressure. Since I've had issues with hop trub getting stuck within the QD OUT and the OUTpost, I removed the internal components of both QD and OUTpost and the beer flowed quickly and seamlessly. Sure, once I filled the keg I had to unscrew the OUTpost to reassemble the internal components, but I'm assuming that there was minimal oxygen exposure from that space during the reassemble. Furthermore, the only volume of the beer exposed to oxygen was maintained within liquid-out tube. I can't see that oxygen-exposed volume escaping to oxygenate the rest of the beer. I'll let you know how the beer turns out. Does anyone see any issues/flaws with this method???

When I use my Torpedo kegs, a cup or thereabouts of Star-San is left in the keg after I've driven out the Star-San with CO2 in order to clear the keg of O2. I don't want that in my beer either, so I pop the lid, turn the keg upside down over the sink, and let that liquid out. There must be a little air replacing that Star-San, but it's minimal--just about, I imagine, what what you get when you reassemble your out posts.

I have very little Star-San left in my soda kegs by comparison, but I usually invert them to dump out whatever is in there anyway.

With a little purging after the beer is transferred, I just can't imagine I'm getting much if any noticeable oxidation. I don't taste it in my kegged beers, which tells me what I'm doing is sufficient.
 
"A volume of air smaller than would fill a shot glass, if
trapped in the keg, contains enough oxygen to raise the dissolved oxygen level
of a 20 liter batch of beer by more than 0.2 ppm. With a dissolved oxygen
level of 0.8 ppm, the fresh flavor of the beer fades within a week, even at cold
temperatures." -- http://www.germanbrewing.net/docs/Brewing-Bavarian-Helles.pdf
 
Just use a bag and more hops. I destroyed a March Pump by not using bags. I do not fly sparge, I add extra grain. I do not free float the hops,I use a bag and extra hops. I also fill the cornys with CO2 then free flow through the lid using a Dave's Rag ( A rag soaked in Star San) to cover the top.
 
"A volume of air smaller than would fill a shot glass, if
trapped in the keg, contains enough oxygen to raise the dissolved oxygen level
of a 20 liter batch of beer by more than 0.2 ppm. With a dissolved oxygen
level of 0.8 ppm, the fresh flavor of the beer fades within a week, even at cold
temperatures." -- http://www.germanbrewing.net/docs/Brewing-Bavarian-Helles.pdf

I appreciate the reference. I guess what I'm missing is why I can't seem to taste the oxidation.

I know that whole German PDF thread is about the dangers of oxidation, but if it truly was such a terrible, awful thing, then how on earth are people producing delicious homebrews, people who aren't taking as much care in avoiding oxidation as the Germans apparently are doing?
 
"It's a mystery" :)

Oxidation is a moving process - depending on where you catch it, its appearance may differ.

Classically, it'll start by the all-too-rapid attenuation of aroma characters, proceed to an untoward sweetness, and finish with the dreaded sherry-heading-towards-cardboard phenomenon. All moderated by time and degree of O2 exposure, of course.

There've been a hella lot of threads started in kegging forums regarding the hop aroma attenuation thing, and almost without fail all paths lead to oxidation. Which shouldn't be surprising - what the heck else could cause many ounces of aroma hops to disappear??

Cheers!
 
When I use my Torpedo kegs, a cup or thereabouts of Star-San is left in the keg after I've driven out the Star-San with CO2 in order to clear the keg of O2. I don't want that in my beer either, so I pop the lid, turn the keg upside down over the sink, and let that liquid out. There must be a little air replacing that Star-San, but it's minimal--just about, I imagine, what what you get when you reassemble your out posts.

I have very little Star-San left in my soda kegs by comparison, but I usually invert them to dump out whatever is in there anyway.

With a little purging after the beer is transferred, I just can't imagine I'm getting much if any noticeable oxidation. I don't taste it in my kegged beers, which tells me what I'm doing is sufficient.

How do you like those Torpedo kegs? Can you tell me more about them?

In addition to the fill with water/sanitizer-then force it out with CO2 method, this obviously won't work if I'm dry-hopping in the keg. Also, maybe another way to get the residual Star-San from the keg would be to just open the PRV and let it out from there? Obviously that would let in air too.

I'm thinking that replacing the components of my OUTpost would let in much less air then opening the top due to the small amount of surface area exposed to the air when the OUTpost is removed. Additionally, the volume exposed to oxygen is contained within the dip tube. Again, if anyone sees flaws with that, LMK!
 
How do you like those Torpedo kegs? Can you tell me more about them?

In addition to the fill with water/sanitizer-then force it out with CO2 method, this obviously won't work if I'm dry-hopping in the keg. Also, maybe another way to get the residual Star-San from the keg would be to just open the PRV and let it out from there? Obviously that would let in air too.

I'm thinking that replacing the components of my OUTpost would let in much less air then opening the top due to the small amount of surface area exposed to the air when the OUTpost is removed. Additionally, the volume exposed to oxygen is contained within the dip tube. Again, if anyone sees flaws with that, LMK!

I think they're great.

They work the same as a normal corny keg. They have no rubber on the base or comprising the handles, so I'm not getting black marks all over whatever. I also like that the kegs weigh less than the corny kegs which is helpful when hefting one over the collar of the keezer.

They have two versions--a shorter fatter version, and a taller, skinnier version. They also come in small, medium and large capacities. I have the large and small ones. Taking the small one (filled of course) to a party this weekend.

As far as the displace star-san w/ CO2 thing, why wouldn't it work with dry hopping? Isn't your keg empty regardless how you do it?
 
I think they're great.

They work the same as a normal corny keg. They have no rubber on the base or comprising the handles, so I'm not getting black marks all over whatever. I also like that the kegs weigh less than the corny kegs which is helpful when hefting one over the collar of the keezer.

They have two versions--a shorter fatter version, and a taller, skinnier version. They also come in small, medium and large capacities. I have the large and small ones. Taking the small one (filled of course) to a party this weekend.

As far as the displace star-san w/ CO2 thing, why wouldn't it work with dry hopping? Isn't your keg empty regardless how you do it?

Will the posts for the torpedo work with standard CO2/Liquid QDs?

Regarding Dry-Hopping: You'll displace all that liquid with CO2, but you're going to have to open the top to pour hops in regardless - exposing the inside to air. I think the process of replacing liquid volume with CO2 volume is a solid procedure to assure that most oxygen is out of the keg, and potentially would work for me if a) my liquid dip tubes reached the bottom of my keg and could take out all of the sanitizer and b) if I wasn't dry-hopping my beer.
 
Will the posts for the torpedo work with standard CO2/Liquid QDs?

Yes--it's a standard corny keg except no rubber.

Regarding Dry-Hopping: You'll displace all that liquid with CO2, but you're going to have to open the top to pour hops in regardless - exposing the inside to air. I think the process of replacing liquid volume with CO2 volume is a solid procedure to assure that most oxygen is out of the keg, and potentially would work for me if a) my liquid dip tubes reached the bottom of my keg and could take out all of the sanitizer and b) if I wasn't dry-hopping my beer.

There will be a certain amount of oxygen that attaches to the hops unless you're pouring directly from a nitrogen-flushed package--and even then, at least some will come in.

But think about this: as you pour *anything* into the keg, it's displacing the CO2 left behind. Maybe some O2 comes in with whatever you're pouring in, but you're pushing C)2 out as you pour anything in--which creates a positive OUT pressure.

Dry hopping should work fine with this. And the Torpedoes? Standard Corny Kegs, except improved. I'd get more. I recently bought 5 standard (rubber) corny kegs for $250, in great shape; I couldn't pass that up, I needed some more kegs. But if they were Torpedoes, I'd be even happier.
 
...

But think about this: as you pour *anything* into the keg, it's displacing the CO2 left behind. Maybe some O2 comes in with whatever you're pouring in, but you're pushing C)2 out as you pour anything in--which creates a positive OUT pressure.

...

As soon as you open the keg lid after a liquid purge, air starts mixing with the CO2 in the keg (CO2 "blankets" are a myth.) Whatever you add next won't come near to displacing enough gas to get out all the O2 you let in. You can still get the O2 out by doing multiple purges after filling the keg, but there no way to know how many purges you need without an O2 meter. So, you have to do extra purges just to be safe. Also, if your CO2 supply has more than 0.1 - 0.2 ppm O2, then you can't get enough O2 out, no mater what you do.

Brew on :mug:
 
Also, if your CO2 supply has more than 0.1 - 0.2 ppm O2, then you can't get enough O2 out, no mater what you do.

Brew on :mug:

Why did you have to go and open that can of worms???

Great point though. So who knows where to buy an O2 scrubber for a kegging system?
 
Great discussion here. I've been thinking about how I could do this for the last few months, and I am amazed that someone hasn't created a Kickstarter product to deal with this LOL. Anyway I think the next time I brew I might configure one of my SS Brewtech buckets with a Clear Draught system (http://www.clearbeerdraughtsystem.com/) and try transferring from my Brew Bucket to a keg to see how it works. This would transfer the beer from the fermentor from the top down.

Wish I would have thought of the "Dave's Rag" when I transferred my Vienna Lager back in April.

Pics from a Vienna Lager I brewed back in April. The Clear Draught system is installed in the kegs that I lagered the beer in.

bkt1_transferring.jpg


keg1_floatingdiptube.jpg


ViennaLager_Secondary_sm.jpg


ViennaLager_20160630_IMG_3878small.jpg
 
I use the 1/4 inch type ball lock connectors. I just screw on a black one to purge my Corneys of oxygen. I normally empty the kegs of star san then fill with CO2 through the beer out. The top is covered with a Dave Rag (Star San Soaked Rag) and then I just put the hose from the conical into the keg and fill. I use the Dave rag to wipe off the hose as it is going in. I would say that O2 is not an issue this way as some beers are months in the keg without issues.
 
As soon as you open the keg lid after a liquid purge, air starts mixing with the CO2 in the keg (CO2 "blankets" are a myth.) Whatever you add next won't come near to displacing enough gas to get out all the O2 you let in. You can still get the O2 out by doing multiple purges after filling the keg, but there no way to know how many purges you need without an O2 meter. So, you have to do extra purges just to be safe. Also, if your CO2 supply has more than 0.1 - 0.2 ppm O2, then you can't get enough O2 out, no mater what you do.

Brew on :mug:
In a confined space, you can create a Blanket of CO2. As far as air mixing when you open the lid, that is true but the bottom of the keg is still full of CO2. 0.1 to 0.2 PPM is an insignificant amount of O2 compared to the 99.9 to 99.8 PPM of CO2. Grain Silos where there is a natural CO2 "blanket", require breathing equipment to enter. You can create a visual blanket with some Dry Ice and water. The CO2 will evaporate and cover the water in a fog. Sure, it goes away, but if you did it in an enclosed contained, it would take a long time.
 
In a confined space, you can create a Blanket of CO2. As far as air mixing when you open the lid, that is true but the bottom of the keg is still full of CO2. 0.1 to 0.2 PPM is an insignificant amount of O2 compared to the 99.9 to 99.8 PPM of CO2. Grain Silos where there is a natural CO2 "blanket", require breathing equipment to enter. You can create a visual blanket with some Dry Ice and water. The CO2 will evaporate and cover the water in a fog. Sure, it goes away, but if you did it in an enclosed contained, it would take a long time.


Sorry but 0.2ppm is NOT an insignificant amount of O2 according to all published brewing literature.

Like an active fermentation dry Ice is a continuous supply of CO2. The stratification between gasses observed is mostly due to temperature differences.

If by a "Long Time" you mean less than a minute to be WAY above 1ppm then yes.
 
When I use my Torpedo kegs, a cup or thereabouts of Star-San is left in the keg after I've driven out the Star-San with CO2 in order to clear the keg of O2. I don't want that in my beer either, so I pop the lid, turn the keg upside down over the sink, and let that liquid out.

Why not just turn the keg upside down and pull the PRV to push out that last little bit of Star San?
 

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