malt grind/crush

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Whole kernels won't be able to be converted or sugars extracted? Or do they give off flavors
Correct. Not even flavors or color, or very minimally.
The husk is a very efficient wrapper.

If you have 5 whole kernels in an oz of milled grist, that skipped the mill, you don't have to worry, except for losing some efficiency.
 
Just to add some confusion... Whenever anyone says that a roller gap of "X" is ideal, they are at best describing what works best for them with their mill and their mash/lauter vessel(s). Here are some things that also have an impact on determining any "ideal" gap.

- Number of rollers
- Diameter of rollers
- Speed of Rollers
- Smoothness or Knurld-ness of rollers
- Type of grains being crushed
- Crushing Dry or Hydrated
- Mash/Lauter Tun Design/Process
- Average Credit Card Thickness <JK>

For most of us, this means finding the gap that helps us get reasonable efficiency and that doesn't create process problems (like stuck lauters).
 
Just to add some confusion...
No, you're absolutely right. All those factors weigh in.

For example, a crush worthy of a good and efficient BIAB mash will likely cause lauter and efficiency problems when used in a fly sparge setup.

Most homebrew mills in use are 2 roller, few are 3 roller, and typically 1.3-1.5" diameter and fairly aggressively knurled.
 
Just to add some confusion... Whenever anyone says that a roller gap of "X" is ideal, they are at best describing what works best for them with their mill and their mash/lauter vessel(s). Here are some things that also have an impact on determining any "ideal" gap.

- Number of rollers
- Diameter of rollers
- Speed of Rollers
- Smoothness or Knurld-ness of rollers
- Type of grains being crushed
- Crushing Dry or Hydrated
- Mash/Lauter Tun Design/Process
- Average Credit Card Thickness <JK>

For most of us, this means finding the gap that helps us get reasonable efficiency and that doesn't create process problems (like stuck lauters).

Thanks. Good to keep in mind. Also grain size the stuff i have is from a feed mill so one kernal can very greatly from the next. Some getting destroyed some skipping the mill all together. I just went for a genrial not to much tear and not to much whole stuff. Atleast for my first run.


Here are a couple others much finner. What do you think of this?

Edite: Sure wish i could zoom in a little and not all the way suddenly
 

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Looking at the second pic of that pair, if you were to condition the malt just prior to milling, I think you'd have a really good non-BIAB crush there.
The first pic might be a good BIAB crush, I don't roll that way so I'll leave that judgement to others...

Cheers!
 
Thanks for that! Is there a cheap/simple/mechanical way to rig up a tachometer? I hoped to find something on Amazon but so far no luck. Maybe there is something made for bicycles or something, I just don't know what to search for. I would hate to go to a digital tach, seems like overkill.

I have had some success using a strobe tachometer app on my Iphone. It didn't cost anything and it gives me some idea about RPM
 
I'm just looking at the speed of the chuck as I crush the grain, and running the drill at a speed that looks pretty close to when I would use the handle to crush it by hand. Definitely not over 300 rpm, or even 150 rpm. I crush now at a walking pace that I would try to keep up with if the handle were attached. 250 rpm might be an ideal max crush speed, but like 45 rpm works just as good. Crush slow people, cos fast is bad. There is no such thing as crushing too slow.

BTW I use a cereal killer set to lightly grip a credit card. I just tore my mil down yesterday to clean and lube the bearings for the first time after 45+ batches. The knurling on both rollers was still perfectly sharp, and after a good clean out and lube the rollers are super free and ready for several dozen more batches before needing any further attention.

I used Boos mystery oil to lube the bearings, which is a blend of food safe oils and waxes designed to maintain their chopping blocks and cutting boards. Mineral oil or other food-grade oils or waxes should work just as well, just be careful with your choice and apply sparingly to the bearings and the ends of the rollers.
 
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