How to add permanent volume markings to a kettle (illustrated)

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Sanitation is a non issue on the Hot side of the brewery. This thread refers specifically to etching a kettle. General cleaning will be more than enough. If you plan on etching anything used in the Cold side then proper use of sanitizer will be sufficient. I wouldn't recommend putting volume marks on the inside of your stainless fermenter but if you clean and sanitize it well I doubt you would have any issues.


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If I etch blichmann on the front would that make me cool or just a poser?

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That is awesome. That just took me back to my "auto tuner" days when kids would add ridiculous stickers/emblems to their cars that were completely contradictory or unrelated.


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I'm defiantly going to give this a try.

A quick search on the google machine shows some kits that can be purchased to do this, that is if you are too good for the DIY approach, personally I like the idea of a Qtip, wire, 9v batt, and some kitchen supplies to etch stainless.


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Could this method be done on a larger scale....say for the whole exterior of a keg? For instance, what about attached both the red and black wires to the keg and then using a spray bottle to apply the mixture. Then while wearing rubber gloves, rub the mixture off with a rag?

I know essentially you'd be electrifying the whole keg I think, but as long as your safe this could be an effective way of sort of refurbishing a once gross keg without spending 3 days with a sander.
 
You could do it if you submerge the keg in electrolytic fluid and have another chunk of metal at the opposite side of the tank, one wire connected to each.
 
Could this method be done on a larger scale....say for the whole exterior of a keg? For instance, what about attached both the red and black wires to the keg and then using a spray bottle to apply the mixture. Then while wearing rubber gloves, rub the mixture off with a rag?

I know essentially you'd be electrifying the whole keg I think, but as long as your safe this could be an effective way of sort of refurbishing a once gross keg without spending 3 days with a sander.

The current must travel out through the acid solution. By attaching both leads to the keg, you short circuit and the current simply travels through the keg ignoring the acid. It will accomplish nothing.

However, if you mixed up a big tub of the acid solution and attached the positive lead to the keg, dipped the entire keg into the tub, and had a negative lead elsewhere in the solution, then it would etch any part of the keg that wasn't covered by some sort of non-conductive material such as a stencil.

For more information, I suggest you look up info on electroplating. Just make sure you pay attention to which direction the dissolved metal travels and have the polarity correct for what YOU are doing.
 
Could this method be done on a larger scale....say for the whole exterior of a keg? For instance, what about attached both the red and black wires to the keg and then using a spray bottle to apply the mixture. Then while wearing rubber gloves, rub the mixture off with a rag?

I know essentially you'd be electrifying the whole keg I think, but as long as your safe this could be an effective way of sort of refurbishing a once gross keg without spending 3 days with a sander.


If you connect both wires to the keg you would just have a short between them. Electricity takes the shortest path to ground. You could scale up the Q-tip to a foam paint brush, the power source to a variable output DC power supply and cover a larger area. Not sure of the limitations but should work.


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The current must travel out through the acid solution. By attaching both leads to the keg, you short circuit and the current simply travels through the keg ignoring the acid. It will accomplish nothing.

However, if you mixed up a big tub of the acid solution and attached the positive lead to the keg, dipped the entire keg into the tub, and had a negative lead elsewhere in the solution, then it would etch any part of the keg that wasn't covered by some sort of non-conductive material such as a stencil.

For more information, I suggest you look up info on electroplating. Just make sure you pay attention to which direction the dissolved metal travels and have the polarity correct for what YOU are doing.

Ok. So that method isn't the best then. How about one those sponge stain brushes? You'd still be able to attach the wire to that and you'd be able to cover a larger surface area with the brush.
 
Here are a couple of shots of what it looks like on aluminum. Sorry for the poor camera work, but I don't claim to be a photographer. Cheers!

IMG_20140307_165759.jpg


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Here are a couple of shots of what it looks like on aluminum. Sorry for the poor camera work, but I don't claim to be a photographer. Cheers!


Thanks for the photos! Will be trying it on my aluminium kettle this weekend!


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^^ As will I. Thanks for the photos! :mug:


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Secondary: Cider
 
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Success! I'll add the numbers and 1/2 gallon graduations later. As you can see the previous graduations were way off. No wonder I've had trouble hitting volumes.


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Just did this to mine today. Needed to add about 1 -2 tsp of salt to get it to work quickly. Came out great! Thanks for posting this.


- ISM NRP
 
Gonna do mine tomorrow. I picked up the stencils today.


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Mine worked best when the salt solution was saturated. It's cheap stuff anyway, so it's not like it was a real waste.


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I practiced on my SS spoon and I keep getting blotchy and/or discolored marks. What causes this and how might I fix it?

pic
 
I practiced on my SS spoon and I keep getting blotchy and/or discolored marks. What causes this and how might I fix it?

pic


What voltage did you use? What was your salt to vinegar ratio? The commercial kits I've seen for etching use 4.5 volts for steel and 1.5 volts for silver so apparently specific voltage plays a role. They also say to thoroughly clean surface with acetone. Mine was a little splotchy too but I thought it gave it character.


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I practiced on my SS spoon and I keep getting blotchy and/or discolored marks. What causes this and how might I fix it?

pic

What I found was how long I stayed at the same location and how wet my sponge was at a given amps effected the discoloration.
I went over the darker spots a few times to get the correct shade I liked.
Over 3 Amps at 30 VDC the color came out dark.
I never measured my salt to acid ratio.
I did it different, removed stainless around the letters to get a nice raised effect.

20140307_143712.jpg
 
What voltage did you use? What was your salt to vinegar ratio? The commercial kits I've seen for etching use 4.5 volts for steel and 1.5 volts for silver so apparently specific voltage plays a role. They also say to thoroughly clean surface with acetone. Mine was a little splotchy too but I thought it gave it character.


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I used a 9V battery. When I started to etch the keggle, the liquid kept turning yellow, and it never seemed to get a very strong etch.
 
I used a 9V battery. When I started to etch the keggle, the liquid kept turning yellow, and it never seemed to get a very strong etch.


How close is your bare wire? I found mine worked best if my bare wire wrapped around the q tip was touching the metal.


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You guys are great! The feedback has been amazing. I really enjoy how many of you have shared your etchings!

Because you've been so cool, I thought I would follow up with a brew day shot of a Black IPA with the etchings.

aPMFzD1.jpg
 
I wasn't getting good results with my battery so I went the charger route as well. Yeah you hook it similar to the battery, positive to the kettle and negative to the Q-tip. I had a computer fan laying around that I'm going to use to make another stir plate so I hooked up the wires to figure out which wires from the charger were positive and negative. If the fan runs it's correct if not switch them. There might be an easier way to figure it out, but I'm no expert. I didn't get any pictures yet but it came out pretty good.
 
^ yup, what he said. Negative to the Q-tip, Positive to the kettle. On my charger the negative side had dashes along the cord.


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I found another way to transfer your images to your kettle. I had a hard time finding stencils but had tons of number stickers.
What I did was place the sticker where I wanted it and then I painted nail polish over the top of the sticker and beyond the sticker.
I then peeled the sticker off of the pot and was left with a "stencil" number. Tape off around the nail polish and then etch as the OP has suggested.
Then all you have to do is take nail polish remover to the area and you should be set.

Nice way to stencil in if you have stickers already handy or possibly a logo!!

Edit: Also, if you are leery about doing this on your kettle first, you can do a trial run on your lid (if you have one)
 
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