That looks pretty cool. I could rig that up if I used my bottling bucket as the primary (Same bucket, except it has the spigot).
So you prep the keg (star san which is pumped out via CO2). Keg stays sealed shut. I'm guessing the keg is not under any significant pressure?
It can't be; otherwise you'd push CO2 up into the fermenter through the spigot. It would overcome gravity. Here's my procedure which once you get used to it, is very fast:
Once I've purged the keg of Star San, I'll remove the jumper I use I'll take it to the sink and connect the racking tubing/QD I use to connect it to the fermenter. Of course, that opens the keg to the outside and out comes pressurized CO2--along w/ any residual Star-San. I tip the keg to whatever side the dip tube is on unless it's centered. Usually I'll do that with the gas still connected unless i have a lot of pressure in there.
Then I remove the gas QD and then pull the pressure relief valve to eliminate any internal pressure in the keg. I'll take the racking tubing/QD, submerge it in Star-San for a moment, use a spray bottle to spray the inside and outside of the spigot to sanitize it, remove the tubing/QD from the Star-San and attach to keg and to spigot, spraying the post of the keg as well. I spray the crap out of everything with Star-San!
Then I dunk the QD for the gas return to the fermenter, change the airlock to the one I connect to, spray the gas post, connect the QD and the tubing to the top of the fermenter, and start the flow of beer.
Sounds more complicated than it is. BTW, I have some silicone tubing w/ .313 ID and it works wonderfully for my racking tubing. Easy to get on over the spigot barb.
Then connect the spigot to the "out" valve.
The out post and QD.
Connect an air hose to the "in" and run that back into the top of the primary. (as in your photo).
Yep.
I realize you want to keep the system as "closed" as possible to avoid outside air coming in. However, does it need to be sealed for the siphon system to function? Or does the liquid enter the keg by gravity alone?
I'm not sure what you mean by "does it need to be sealed." By keeping the keg sealed to the spigot and the gas line going to the fermenter, you keep it closed to the outside air (with one exception I'll note in a moment). It works no differently than if you had removed the Gas post and left it off, i.e., the CO2 would exit there.
In other words, there is enough head pressure on the spigot from 5 gallons of beer sitting above it to push it right into the keg. It'll take 10 minutes or so, maybe more, to do this, as it's not under pressure, but it'll go. Find something to clean, or do, or drink a beer, or sit, transfixed, as you watch the beer travel into the keg.
It looks pretty straightforward. You definitely have me thinking about it. Thanks!
Edited to add: In the end, this is just a fancy (and safer) way of racking to a keg, right?
It is pretty straightforward. Fancy? It's a KLUDGE! But it works perfectly.
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BTW, it's inevitable that you will think about and probably try this: why not pressurize the fermenter to speed up the beer transfer, i.e., connect the gas to the in tube to the fermenter, increase the pressure, and force that beer out faster?
Maybe you'll figure it out. At more than about 1 or 2 psi the top wants to pop off, either the cork or the lid if it can do that. And if you have glass, well, you pressurize that at your own risk.
I stopped trying. Didn't speed it up such that I could see it made a difference, and I had to hold the lid down to get it to work.
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Now, here's the one caveat which I'm thinking about changing. There still is one small source of air that will get into the keg: it's the air inside the spigot barb and inside the racking tubing. I'm probably going to start trying to purge that with CO2 before I connect it. It's not much air, and it all goes right to the headspace so beer entering the keg isn't in contact with it. As a proportion of all the gas in the keg as beer initially enters, it's probably 1/1000 or less than what you'd have with a keg full of air.
But I want NOTHING so even that tiny bit in the racking tubing is bothering me.