TheFreeman
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Full-volume no-sparge BIAB is popular because of the simplicity, and a 60 minute boil. You must be using a different process.
For a 5.5 gal (~21L) batch of mid-gravity beer, I typically need around 8 gal (~31L) of water to cover losses from boil-off (5qt/~5L) and grain absorption (5qt/~5L).
By heating the water to mash temp, it will expand roughly 2%, adding about 1 quart (~1L).
So that's approx 8.25 gal (~32L) of water in the kettle.
Then you add the grain.
12 lb (5.5kg) of grain takes up about a gallon (~4L) of space (displacement).
That's about 9.25 gal (35L) in the kettle. Then you need to put in the mash paddle to stir (which adds a bit of volume) and actually have room to stir without spilling the mash everywhere.
These are rough numbers for an average gravity beer at at average efficiency and everyone is going to have a different profile, but it's clear that you at least need double the batch size for a comfortable full-volume no-sparge BIAB.
Understood, so a 36L for 18L batches would be perfect. If in the future I decide to go bigger and start struggling I can then do batch sparging in coolers and transfer my wort to the kettle, since to grain will be in the kettle a 36L should be quite future proof.