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DIY Tap Handle?

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Yep, bought the parts, welded, then grind and grind and grind and polish, then grind more, polish more, and some clear coat to bring out the shine. I really like how they turned out.

Hi Zack, I like how they look all polished and coated. But I want to go back to believing you hand crafted these pieces out of a solid chunk of metal yourself.

My man porch/beer cave has a nautical theme. I would really like to replace all my tap handles with belay pins. Unfortunately they are not cheap and will raise the cost of my keezer by over $200.
 
Hi Zack, I like how they look all polished and coated. But I want to go back to believing you hand crafted these pieces out of a solid chunk of metal yourself.

My man porch/beer cave has a nautical theme. I would really like to replace all my tap handles with belay pins. Unfortunately they are not cheap and will raise the cost of my keezer by over $200.

Google is your friend. Unless you want the polished bronze ones or have a heck of a lot of taps, it looks like you can get them for a bunch less than $200.
 
Google is your friend. Unless you want the polished bronze ones or have a heck of a lot of taps, it looks like you can get them for a bunch less than $200.

I fall under the heck of a lot of taps category. I have searched high and low for a reasonable solution for my "need" of belay pins. It would really be the piece de resistance to nautical brew porch. Those $10 belay pins look like $10 belay pins. I like the look of these belay pins.
http://www.etsy.com/listing/1569590...dworking_low&gclid=COvj0-Gu2LwCFZFrfgodaFgAKg

$29 x 9 taps =$261 or I can get a local guy to make me some custom teak ones at $55 each. I already have poured so much money into a $50 freezer at this point, whats another $500? At those prices I may just have to buy a lathe and learn to turn wood. It won't be any cheaper as I would probably ruin $1000s of dollars in exotic lumber in the process but at least I would get a lathe out of the deal.

IMG_8989.jpg


Belaying_Pins.jpg
 
ImageUploadedByHome Brew1393640654.860956.jpg

Finally made something for my tap. Hope it's obvious what it is. Made from a piece of a dowel, a t-nut, sculpey clay, paint, and no skills haha. Never made anything like this and never used Sculpey or paints. Looks better in person but still happy with it. Now to figure out something for the other tap. Hmmmmm......


Sent from my iPhone using Home Brew
 
View attachment 182846

Finally made something for my tap. Hope it's obvious what it is. Made from a piece of a dowel, a t-nut, sculpey clay, paint, and no skills haha. Never made anything like this and never used Sculpey or paints. Looks better in person but still happy with it. Now to figure out something for the other tap. Hmmmmm......


Sent from my iPhone using Home Brew

Nice work! That is rad!
 
Made another tap handle today.
This one is an old weed wacker piston.

Cut and welded the rod to one of those bungs, then grinding, polishing and paint. I am going to keep this one for myself. The piston still rocks back and forth :mug:

sorry about the crappy phone pic.

downsized_0316141413.jpg
 
Finally got around to making a second handle. I am a Firefighter so I figured I would make a hydrant.

I made this last night using Sculpey Clay and a little paint. Made it in about 2 hours. Turned out pretty good! Finally have another handle instead of the black stock Perlick one. Makes me want to make even more. Just need ideas.

View attachment ImageUploadedByHome Brew1419365837.121607.jpg
 
My father carved these many years ago. I am going to make tap handles out of some of them.
Sorry they are sideways.

tap handels.jpg


tap handels2.jpg
 
So I have these little guys
Threaded%20Brass%20Insert.jpg


I am trying to use them in 2X2X10 oak. I pre-drill with 1/2" drill bit and try to insert them however I am struggling with getting them to go in straight. Additionally, I dont think they are actually screwing in rather they are just boring out the hole. Perhaps oak is to hard for these? Just use a softer wood?
 
So I have these little guys
Threaded%20Brass%20Insert.jpg


I am trying to use them in 2X2X10 oak. I pre-drill with 1/2" drill bit and try to insert them however I am struggling with getting them to go in straight. Additionally, I dont think they are actually screwing in rather they are just boring out the hole. Perhaps oak is to hard for these? Just use a softer wood?



I've used those inserts a couple of times. Oak is hard to get them into. The last tap handle I made split. I glued it back together, drilled the hole oversize and glued the threaded insert in place.
Next time I will drill out to just barely smaller than the insert, and maybe even try beeswax on the threads.
 
Yes oak is too hard if you are trying to screw them in with a flat head. Use a bolt that threads into it with two nuts to lock it on. Then use a power drill or impact drill gun to drive it in. I've done it into oak and hickory. It is still hard to get straight though.
 
Yes oak is too hard if you are trying to screw them in with a flat head. Use a bolt that threads into it with two nuts to lock it on. Then use a power drill or impact drill gun to drive it in. I've done it into oak and hickory. It is still hard to get straight though.




[emoji106]🏼 yep, this helps, too.
 
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