By #2 straight thread do you mean 2-56 Thread?
http://www.mcmaster.com/#93802a315/=11w6jqb up to 6,000psi rated
I'm interested in seeing the result of this.
I don't know that much about all of the various kinds of threads out there, but this is what it is supposed to be. I checked with a brass nipple at work.
http://www.amazon.com/dp/B002689DWK/?tag=skimlinks_replacement-20
I don't know how good of an idea this really is. I use stainless extinguishers nearly every day, refill them too. They're not designed for 'sanitary' use.
This may be true. Having taken it apart, cleaned and inspected it, it seems fine, although not as easy to clean as a corny. I didn't see any problems with seams in the tank. The valve is a bit more complicated, but I still think it's suitable. it can be baked to sterilize after cleaning as well.
Prior to this last modification I used it to serve soda and it functioned fine. I wanted to make the connections more standard.
I have several different models, some of them have valves that may possibly be converted with some effort. Some are just empty tanks that make great 2.5 gallon secondaries. I haven't tried converting any of the others yet.
I *could* consider machining a new valve body out of something on the machines at work, but by the time you buy a pair of QDs, seals, the body material, and the time involved, a brand new small keg starts to look pretty inexpensive.
This is almost just for the fun of it.