(originally in all grain, someone suggested moving here)
my efficiency for this brew was 35%. that's not even possible, the usual for me is 69%. why does beersmith show the estimated mash eff for this at 156%??? i know mash eff goes up as the batches get smaller, but can you really hit 156% efficiency in the real world?
No. And Obviously no because your results didn't even come close. What you did was create a math error for your self by confusing brewhouse efficiency with mash efficiency.
BeerSmith doesn't dilute OG based on volume. It looks at the Brewhouse Efficiency simply as extracted sugar that makes it into the fermenter. When you raise the loss to trub, BS keeps the OG constant and simply raises the mash efficiency to compensate. Eventually the mash efficiency exceeds 100%, which should tell you that you made an error.
I brewed a one gallon smash with 2.6 lbs of Vienna. going by beersmith's calcs, my pre-boil volume was 3.4 gal which I hit. OG on this beer is supposed to be 1.060, and my pre-boil gravity was supposed to be 1.039. I hit a preboil gravity of 1.020.
So, just going through the numbers you posted, it looks like your system performed exactly as you expected.
You state an actual preboil volume of 3.4 gallons and SG of 1.020. That becomes a total of 68 gravity points, which divided by grist weight means you extracted 1.026/lb. This equates to 68% to 70% mash efficiency which allows some margin of error, but matches what you stated.
However, if you stated a BREWHOUSE efficiency of 69%, then that is simply not possible because your losses are just about equal to your yield. So, even if you have a mash efficiency of 100%, you still can't have a brewhouse yield of more than 51%.
The 35% efficiency number BS gave you is the calculated efficiency on the Fermentation tab, correct? Let's remember that
this is the percentage or total available sugars that made it from the grain into the fermenter. Since you're already losing half the sugar to trub, the remainder is your mash efficiency difference.
A simplified version of figuring your brewhouse efficiency is the following formula:
BHE = (Sg x BV) / (Pg x GW)
BHE: Brew House Efficiency
Sg: Wort Specific Gravity, post chill (or post boil)
BV: Batch Volume, as measured in the fermenter
Pg: Potential gravity of grain
GW: Grain Weight
Based on the information you provided I estimated the post boil gravity. That means you got:
35% = (26.6 x 1.3) / (38 x 2.6)