KopyKat
Well-Known Member
Early this June I did my first brew session in 100 degree plus at my new house with a garage facing the east. I have always enjoyed my brew sessions but this was an exception. Not fun at all. I got very overheated by the time cleanup was done and swore I would not brew again until either the weather cooled or I solved finishing up in the heat.
Not brewing was unacceptable in the long term. Texas summers are hot and I wasn't going to be moving again - maybe never. So how to cut an all grain day down and still keep up my standards.
Solution 1: I bow to the Aussies. I have brewed 4 by the "no chill" method and with great success. This cuts from 45 - 60 minutes off the end of my brew day.
Still, it gets uncomfortably hot by the end of a brew day even with that much time cut off.
Solution 2: Cut off the front end. I was spending up to an hour heating up 12 gallons of water even though the water setting in the garage overnight was 85-90 degrees to start. I searched and found references but no specific plans for using a 110 v element and water heater thermostat hooked to a sanke keg HLT. Plenty for adding an element but not the thermostat. So I bought a lower element thermostat which is the one used in a single element tank and looked it over. It obviously sensed the heat through the tank wall against the back of the thermostat. Wa La! After hours of sweating and cursing while mounting the element, electrical boxes over all and wiring a plug I got 'er done. Chipping off the stop on the thermostat I set it for what should be about 165 degrees and plugged it in.
The 1500 watt element heated the 85 degree water to 167 degrees in 2 hours and shut off.
This cuts another hour off my brew day. Next Sunday morning I will be starting with water at strike temp for 10 gallons of Bee Cave Robust Porter. Looking at a 3 1/2 hour brew day and being done by 10 AM at the latest!:rockin:
Oh, yeah. Sweet success.
Not brewing was unacceptable in the long term. Texas summers are hot and I wasn't going to be moving again - maybe never. So how to cut an all grain day down and still keep up my standards.
Solution 1: I bow to the Aussies. I have brewed 4 by the "no chill" method and with great success. This cuts from 45 - 60 minutes off the end of my brew day.
Still, it gets uncomfortably hot by the end of a brew day even with that much time cut off.
Solution 2: Cut off the front end. I was spending up to an hour heating up 12 gallons of water even though the water setting in the garage overnight was 85-90 degrees to start. I searched and found references but no specific plans for using a 110 v element and water heater thermostat hooked to a sanke keg HLT. Plenty for adding an element but not the thermostat. So I bought a lower element thermostat which is the one used in a single element tank and looked it over. It obviously sensed the heat through the tank wall against the back of the thermostat. Wa La! After hours of sweating and cursing while mounting the element, electrical boxes over all and wiring a plug I got 'er done. Chipping off the stop on the thermostat I set it for what should be about 165 degrees and plugged it in.
The 1500 watt element heated the 85 degree water to 167 degrees in 2 hours and shut off.
This cuts another hour off my brew day. Next Sunday morning I will be starting with water at strike temp for 10 gallons of Bee Cave Robust Porter. Looking at a 3 1/2 hour brew day and being done by 10 AM at the latest!:rockin:
Oh, yeah. Sweet success.