Thanks for all the replies. I'm pretty anal-retentive about measurements anyway (the result my personality and the bulk of my Army career was spent in the calibration of test equipment including physical measurements like temperature), and I am used to the need for precise weight measurements in my bread baking, but brewing seems to combine all of my qualities (or are they flaws?).
I'll take temperature readings of all the mash equipment, water and grain before and after the mash. Should I take temperature readings during the 60 minutes? I'm reluctant to open the cooler lid because of heat loss.
And I'll also take gravity readings of each sparge run (including temp.) and one of the total pre-boil wort.
I'm running some tests today of the mash procedures. So far, I've preheated the cooler (1.5 gallon of boiling water) and I'm in the middle of a 60 minute test of the cooler with water at 160 when I started the timer. I went ahead and took a temperature reading at 30 minutes, and it was 158. I'm not sure, but I suspect that the temperature will be more stable when I've got the grain in there, than with water alone.
I also plan to do a test boil of 7 gallons. While I've used this 11 gallon pot twice, I still do not have a good idea of how much I'm losing during a 60 minute boil. It's a pretty wide pot (it's the 11 gal pot from ebay discussed in this
thread).
I feel pretty confident about what I need to do tomorrow, including documenting all the steps. Of course, that's not taking Murphy into account.