RM-MN...I have read your posts (I believe they were yours) which said you only mashed for 10 minutes...found that interesting. BeerSmith told me to mash for 75 minutes. I did stir halfway through.
The mistake I made (and I knew better) was Mash Out. Beersmith's verbage said something like raise temperature to 168 over 10 minutes. The way it was phrased it sounded like I was to adjust my heat so that it took 10 minutes to get to 168. Now I had read Seven's thread on BIAB and knew she raised the temp to 170 and let it sit for 10 minutes...I just brain farted.
My LHBS actually has what appears to me to be a nice gap setting on their crusher. I saw no whole husks and there was flour sprinkled throughout.
I will say the wort tasted pretty good from my OG sample...like a sweet tea. The sweat taste made me think there was indeed sugars in it.
I have a Fullers London Porter clone coming from Austins. I'm interested to see what the grains look like as I asked them to double mill them.
Looking forward to my next attempt at all grain and have made notes of the miscues I made.
Beersmith has some things in it that don't apply to BIAB brewing. One that you mentioned was the 75 minute mash period. Using iodine for a test, I found that conversion doesn't take an hour or hour and a half, with my finely milled grains I got conversion in less than 3 minutes. Now I wondered if I had wort that was fermentable enough since I only mashed 10 minutes and while I showed conversion in less than 3 minutes, maybe it was only the alpha amylase that worked which would leave me with lots of unfermentable sugars and a very high FG. That doesn't seem to be the case because I did a hydrometer test yesterday on the first batch I did with the 10 minute mash and found that my gravity had gone down from an OG of 1.060 to 1.010 yesterday. This batch was mashed at 154 which also should have given me a higher FG that what I measured.
With BIAB, as soon as the mash is over you can pull the bag out. You'll be turning on the heat then and about the time you get the wort squeezed out of the bag your wort temp will be above mash out temp anyway. Waiting for your wort with the grains still in it for a mash out will likely take longer and won't accomplish anything that pulling the bag won't.
Your LHBS may have a nice gap setting for a conventional mash tun but it's way to coarse for BIAB. My particles are about 1/32 inch or less and the husks are ripped to shreds. That lets the particles get wet to the center very quickly and lets the sugars back out. The 60 to 90 minute mashes are to compensate for particles that are much larger and take more time to wet through and to leach the sugars back out.