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Very High Post Boil pH

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Something is definitely not right with that post-boil pH reading- typically the boil DROPS pH by one or two tenths of a point.

Yep. At this point, my guess would be faulty/drifting meter.
 
For the Kolsch (first post), 15 minutes into the first step. I do this for all brews except for step mashes than start below 131.

For the Saison, I do a step mash and I take the measurement later than usual. I do a ferulic acid rest for 15 minutes and then bump to 131. When I got to 131, I took it ten minutes later. So in this case, maybe 30-35 minutes into the mash. This is when the pH was 5.45. After adding another 1ml of lactic acid and letting it recirculate and remeasuring, I had reached my step at 144. My pH was 5.38. This was probably 40-45 minutes into the mash.
 
What was the pH of your sparge water? Next batch take pH samples of everything at every step. You could have a contamination (residual cleaner) but as @day_trippr said, it should not impact it that much. One thing you can try is to StarSan after your cleaner rinse. That may neutralize the pH from the cleaner, but I'm spitballing.

~HopSing.
 
What was the pH of your sparge water?
I did not measure my sparge water pH. It's just distilled water. But I am treating it with some gypsum, calcium chloride, epsom salt, and canning salt. Perhaps I'll test this next time as you suggest.

One thing you can try is to StarSan after your cleaner rinse. That may neutralize the pH from the cleaner, but I'm spitballing.
I did stop sanitizing hot side, recently. I'll give this a shot too.

One other factor is, my yeast nutrient changed. I used to use the Wyeast yeast nutrient but the store I shop at no longer carries it. So I switched to Fermax, which contains diammonium phosphate. I'm reading that diammonium phosphate can raise pH. Is this a possibility? I'm adding a tsp with 5 minutes left in the boil.
 
Doubt the yeast nutrient will do it, but give your pH meter a workout on your next batch. Keep the samples and record what the reading was for each sample. Retest the samples and confirm the reading did not change over time. This will rule out a faulty meter. Also what's the temp of the samples? I believe higher temps will show a lower pH, but it's another variable to watch.

~HopSing.
 
I did not measure my sparge water pH. It's just distilled water. But I am treating it with some gypsum, calcium chloride, epsom salt, and canning salt. Perhaps I'll test this next time as you suggest.

You won't really be able to get a reliable pH reading of that sparge water by itself. But there's nothing in it that would increase your overall pH.
 
One thing is, I build up from distilled water and Bru'n Water tells me to add 0.01ml of lactic acid to my sparge water. I'm not quite sure how to measure this so I forgo this acid addition because it's so small. But I doubt it would be the cause of why my pH would be so high. But it made me think that maybe I do need to add lactic acid to my sparge---half the amount of what I add to the mash or something?

You don't need to add any acid to sparge water that you build from distilled, unless you add something with buffering capacity (like baking soda or slaked lime), which you didn't. The sparge water you used won't measurably change the pH of your mash/wort.
 
Post boil pH is HIGH AGAIN. 5.76 this time. Gravity sample smelled and tasted fine as opposed to the previous batch. Both pH and gravity reading were taken at at 68°F.

Calibration solutions are reading correctly, so I'm not quite sure. I started rinsing my alkaline cleaner with hot water but maybe it's still not getting off.
You say calibration solutions are reading right. As in after you took your 5.76 sample you checked the calibration solution again?
 
You say calibration solutions are reading right. As in after you took your 5.76 sample you checked the calibration solution again?
I did not recheck after taking either the mash or post boil samples. But after recalibration, I rinsed and put them back in 7.01 and 4.01 to verify they read correctly. My mash sample was taken within 10 to 15 minutes after this. Post boil reading was obviously way down the line---three hours maybe.

Hypothetically, I can check the probe in the buffer solutions today.
 
Tonight I had the chance to check the probe in buffer solutions again to make sure the probe isn't faulty. The solutions read as follows:

7.01 buffer reading as 7.00/01
4.01 buffer reading as 3.99/4.00

This has been 3 days since brew day, when I recalibrated. The mystery lives on.
 
You def have a contamination of some kind. Have you tried following your cleaning steps as you do them normally, waiting for everything to dry. Then filling up all fluid contacted vessels, exchangers, and valves with some water. Measure the pH of the water before it goes in your vessels, and measure the pH of the water after it contacts everything. This is the only sure fire way to know. You can also measure the pH at individual steps as you go, measure after adding to the kettle, after circulating through the pump, after contact with whatever type of chiller you have. This way you can narrow down where to focus.
 
You def have a contamination of some kind. Have you tried following your cleaning steps as you do them normally, waiting for everything to dry. Then filling up all fluid contacted vessels, exchangers, and valves with some water. Measure the pH of the water before it goes in your vessels, and measure the pH of the water after it contacts everything. This is the only sure fire way to know. You can also measure the pH at individual steps as you go, measure after adding to the kettle, after circulating through the pump, after contact with whatever type of chiller you have. This way you can narrow down where to focus.
I have not tried to measure the pH of my water before and after it enters my kettles. In the meantime, should I try this on it's own since I will not be brewing for a bit?

It was suggested earlier in the thread that "you won't be able to get a reliable reading by itself" of distilled water (they were referring to my sparge water). But I imagine what you're suggesting would be to see how much of a difference there is once it contacts my kettle, pump and hoses.

I will attempt to measure pH at each step next chance I get, but just to share my process:

Note: I don't sanitize on the hotside, except for my chiller.

1. Strike water (distilled) goes in the mash tun the night before with sugar and yeast (to deoxidize the water)
2. Morning of, strike water is recirculated and heated up to strike temp. Minerals/salts and lactic acid are added after 100°F
3. Grain is added and mash steps are followed, including pH reading 10 minutes in. Since I batch sparge, my sparge (distilled with minerals/salts) is my mash out and recirculated for 10 minutes at 168°
4. Boil kettle is brought to boiling temps and runs for 60 or 90 minutes.
5. I use an immersion chiller, which I DO sanitize in Star San (even though it's going into the boil kettle at 211°). At flame out I add the chiller and recirculate/whirlpool while chilling.
6. Stainless steel fermenter is sanitized---all interior surfaces covered and drained from the bottom. Wort is added to fermenter. Post boil pH is taken.

Once the beer is in the fermenter:

1. Mash tun is rinsed (grain is removed during the boil) and I use tap water to fill about 5 gallons. I add Alkaline brewery wash and recirculate for 30 minutes @ 150°F. I scrub the sides that aren't touched by the cleaner, or try to aim my return arm at the walls above the cleaner.
2. Wash is then transferred to the boil kettle and also recirculated for 30 minutes @ 150°.
3. (Old method) Cold water rinse the mash tun with tap water. Cold water rinse the boil kettle with tap water
4. (Old method) Pump, hoses and RIMS were hand rinsed

This process has slightly changed. Since my first post (Kolsch), it was recommended to use hot water rinse instead of cold water rinse, so I've switched to that. And since the second beer with high pH (Saison), I stopped hand rinsing the cleaner and started recirculated clean water through the system after using alkaline wash. The clean water is recirculated for 10-15 minutes at 150°F in both vessels.

The new clean water recirculation was not used pre-Saison and I incorporated it after that brew day. To be safe, the day after brewing, I ran another cleaning session and recirculated the brewery wash (slightly weaker blend) for 60 minutes in each kettle @ 150°. Then ran water @ 150° for 30 minutes in each kettle.
 
UPDATE.

I ran a water test. Had some leftover distilled water (2 open and 1 closed) and decided to put it in the BK. I voided using the mash tun because my mash pH always appears accurate, and I didn't have time to complete this.

I tested my water before going into the BK. Two opened containers had a pH of 6.00/6.02 and the 3rd (unopened) was under 6 closer to 5.35 but I may have been impatient and didn't stir it again to get a more accurate reading. I mixed all three samples and got a pH of 5.68, so maybe that 3rd one was more acidic.

NOTE, these were equal parts in sample size but each water vessel had different volumes so this may not be the most accurate basis.

I poured all containers of water in the BK. Connected my pump and mash transfer hose (that goes to the BK, incase something was in that hose) and ran it for a bit. Then I stopped and connected my whirlpool hose and ran a whirlpool for 10 minutes. Then let it settle for 5 minutes. At no point did I do a boil or add heat. Everything was done at room temp.

I pulled a sample and the pH was 6.00/01.

I still had the mixed sample from earlier on the counter so I measured that again and it was 5.70, which was right around where it was before.

So there may be an increase of 0.30 after going through the BK system. The pump I use is the same pump for the mash so it's either the kettle or the hosing.

The only reason I say there "may be" an increase, is because the pH of distilled water is supposed to be around 6 and that's what I ended up with. But it's apparent in my brew day, that there's likely an increase. Unless, again, Fermax (which contains DAP) is the main reason. My post boil pH should be around 5.1 to 5.3. And I'm ending up with up to 0.65 increase on my brew days which is what doesn't make sense.

Next time I'll have to measure pH of my sparge water and my pre-boil volume.

Let's say I replace the hosing and I still have an increase. What can I do with the BK to resolve the issue? I've run alkaline cleaner through it thoroughly and rinsed it thoroughly but still ran into this issue.

One other factor that I haven't discussed is my steam condenser. This is a new addition to my brewhouse and I'm still dialing in the boil off percentage. My batch volumes have not been accurate because my boil off percentage hasn't been locked in. I've been ending up with more wort than expected. Maybe it's possible some of my tap water that is running through the steam condenser is getting back into my boil. But I would think that would cool down the wort. I'm running power at 35% and my wort temp is a consistent 211.4°F. If it was getting into the kettle, then that could also explain the pH increase. My tap water is around 7.5 or more.

I don't know. Maybe I should run the test again with only unopened containers, when I have time.
 
Distilled water is going to be far more susceptible to pH change from acids and bases than wort because there is nothing in pure water to buffer.
If the distilled water isn't changing then that's not it.
 
Maybe something inside the pumps that needs to be cleaned out? Just guessing. Seems like this is pretty isolated to just your boil kettle and pumps/hoses. Not sure what is going on.
 
UPDATE. And it may be the last one!

Finally brewed again today---session IPA with an OG of 1.046.

If you recall, my water test run did not indicate any issues within the system that would raise pH substantially. So this time, I decided that I would not use Fermax because I suspected DAP might be the culprit. I went back to Wyeast Yeast Nutrient for this brew. Post boil pH ended up at 5.28. Much more acceptable than the 5.75 I was getting.

Sounds like it's possible to have been the Fermax. Or if there was something in my system, it cycled out. I'm leaning towards Fermax because the high pH started with the use of that (my normal nutrient was out of stock).

Maybe this helps someone that runs into a similar problem. Thanks for all your suggestions/help.
 
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