For the case from 60*F to 40*F
Specific volume change of the liquid is in the hundredths of thousandths difference, i.e. vacuum formed do to liquid contraction is negligible.
The negative pressure relative to outside the keg due to cooling of the gas in the head space is -0.6 psi.
This calculation neglects the amount of new gas entering, which is about the volume contained in a 12 oz can. And also neglects how much gas from positive pressure will be absorbed by the liquid.
Can you post a picture of your setup?
I may have a solution for you.
How did you calculate this? Unless I' missing something the initial specific volume of the CO2 is dependent on both pressure and the temperature and therefore not completely defined here. Without knowing the specific volume the mass of CO2 cannot be calculated.If you assume a pressure at the beginning of your calc you will still need to account for the (massive) amount of CO2 absorption into the beer. Fact is if you pressurise to 10psi and come back with NO TEMPERATURE CHANGE head pressure will be almost nill in a day or so (probably a couple days on a 1/2 gas 1/2 beer keg). Decreasing the temperature speeds up the CO2 absorption process and reduces the volume of the gas present.
Without a positive pressure cold crashing a sealed keg with that large of a CO2 volume does not sound like a good idea to me. Keg may not bust but you WILL have a negative pressure in the keg.
If there's co2 in there it is heavier than air and should settle on the surface creating a protective layer. If you're not actively splashing the beer around, you should be fine. I've had beers sit in primary for a year in a PET carboy at room temp and taste perfectly fine. A few weeks cold crashing in a sealed keg is nothing to worry about IME.
No. Why would this particular CO2 stratify but the remainder of the CO2 in the atmosphere stay mixed and not you know create a "blanket" on the surface and kill you?