Was doing a search on O2 flow rates this afternoon. I found this old post on Beer Advocate. I thought it was pretty informative:
Interesting discussion of wort oxygenation techniques
Saw this on hbd.org and thought some would be interested in it here. I couldn't link directly to the discussion, but if you go here it can be found http://hbd.org/cgi-bin/discus/discus.cgi.
This post is in response to some recent discussions regarding oxygenation levels in wort.
We (Wyeast) recommend 8-15 ppm O2 for healthy fermentations. Some strains require higher oxygen levels than others. Manipulation of pitch rates can increase or reduce the need for oxygen levels. High pitch rates lead to fewer doublings and reduce the need for high levels of sterols. Sterol levels are typically the limiting factor in cell growth. These cellular membrane components are synthesized by the cells using oxygen during the lag phase and assist in keeping the membrane flexible and permeable. Low pitching rates lead to an increase in cell growth (doublings) requiring higher levels of sterols and oxygen.
Last year I ran an experiment comparing homebrew oxygenation methods. The experiment compared dissolved oxygenation levels achieved vs. time for homebrew oxygenation methods including splashing and shaking, siphon spray, aquarium pump, and pure oxygen. I presented the results at the NHC last year in Vegas.
Methods Compared:
Splashing and Shaking- Traditional homebrew aeration method of picking up the carboy and shaking it.
Siphon Spray - Small attachment to your run-in hose that splashes the wort as it enters the fermenter.
Aquarium Pump and Stone- Running compressed air from an aquarium pump through a 2 micron stone (Oxynater).
Pure Oxygen- Running Oxygen through a 2 micron stone (Oxynater) at a flow rate of 3.5 LPM.
The same wort and temperature was used for all methods. Dissolved oxygen levels were measures at 5 second intervals using a DO meter.
OG- 1.045
Temp- 68 F
Volume- 5 gal
Fermenter- Standard 5 gal glass carboy
Stone pore size- 2 micron (Liquid Bread Oxynater)
Oxygen Supply- Bernzomatic
Oxygen flow rate with Bernzomatic was estimated at 3.5 LPM based on a visual comparison of stone activities (vigor of bubbles) with a regulator with gauges on a larger cylinder.
Results:
Siphon Spray: Delivered 4 ppm in wort transfer.
Splashing and Shaking: Reached saturation point of 8 ppm in 40 seconds.
Aquarium Pump and Stone: Reached 8 ppm in 5 minutes.
Pure Oxygen with Stone: 8 ppm (20 seconds), 15 ppm (80 seconds), 22 ppm (2 minutes)
Comments:
There are a lot of variables involved with dissolving oxygen into solution including wort gravity, wort temperature, stone pore size and surface area, O2 flow rate, time, turbulence of wort, and fermenter geometry. This experiment attempted to reduce the number of variables. Oxygenation of a large amount of liquid with a small stone is not an efficient way to dissolve O2 into solution, but in most homebrew cases it is the only method available. Oxygenation in-line (professional method) increases surface area and contact time and increases the efficiency of dissolving O2.
That being said, this experiment demonstrated that using an aquarium pump with a stone is not an efficient way to deliver oxygen into wort. Splashing and shaking was rather efficient (40 sec.) in achieving O2 saturation point with air. Pure oxygen is an easy method that not only allows brewers more efficiency and better control over DO levels but also allows brewers to attain higher levels of DO versus using air.
As a side note, I currently use a combination of two methods. I inject a small amount of O2 and then shake my carboy to fully dissolve it into solution. I have not run any tests with this method but am confident that I am achieving good levels of DO.
I hope that this helps. If you want any additional information or a chart on oxygenation levels vs. time using O2, please email me at [email protected]
Thanks,
Greg
Greg Doss
Microbiologist/ Brewer
Wyeast Laboratories
--
Reply
Posted: Nov 04, 2005 - 16:32:25 UTC (5 years ago) | Permalink
Interesting discussion of wort oxygenation techniques
Saw this on hbd.org and thought some would be interested in it here. I couldn't link directly to the discussion, but if you go here it can be found http://hbd.org/cgi-bin/discus/discus.cgi.
This post is in response to some recent discussions regarding oxygenation levels in wort.
We (Wyeast) recommend 8-15 ppm O2 for healthy fermentations. Some strains require higher oxygen levels than others. Manipulation of pitch rates can increase or reduce the need for oxygen levels. High pitch rates lead to fewer doublings and reduce the need for high levels of sterols. Sterol levels are typically the limiting factor in cell growth. These cellular membrane components are synthesized by the cells using oxygen during the lag phase and assist in keeping the membrane flexible and permeable. Low pitching rates lead to an increase in cell growth (doublings) requiring higher levels of sterols and oxygen.
Last year I ran an experiment comparing homebrew oxygenation methods. The experiment compared dissolved oxygenation levels achieved vs. time for homebrew oxygenation methods including splashing and shaking, siphon spray, aquarium pump, and pure oxygen. I presented the results at the NHC last year in Vegas.
Methods Compared:
Splashing and Shaking- Traditional homebrew aeration method of picking up the carboy and shaking it.
Siphon Spray - Small attachment to your run-in hose that splashes the wort as it enters the fermenter.
Aquarium Pump and Stone- Running compressed air from an aquarium pump through a 2 micron stone (Oxynater).
Pure Oxygen- Running Oxygen through a 2 micron stone (Oxynater) at a flow rate of 3.5 LPM.
The same wort and temperature was used for all methods. Dissolved oxygen levels were measures at 5 second intervals using a DO meter.
OG- 1.045
Temp- 68 F
Volume- 5 gal
Fermenter- Standard 5 gal glass carboy
Stone pore size- 2 micron (Liquid Bread Oxynater)
Oxygen Supply- Bernzomatic
Oxygen flow rate with Bernzomatic was estimated at 3.5 LPM based on a visual comparison of stone activities (vigor of bubbles) with a regulator with gauges on a larger cylinder.
Results:
Siphon Spray: Delivered 4 ppm in wort transfer.
Splashing and Shaking: Reached saturation point of 8 ppm in 40 seconds.
Aquarium Pump and Stone: Reached 8 ppm in 5 minutes.
Pure Oxygen with Stone: 8 ppm (20 seconds), 15 ppm (80 seconds), 22 ppm (2 minutes)
Comments:
There are a lot of variables involved with dissolving oxygen into solution including wort gravity, wort temperature, stone pore size and surface area, O2 flow rate, time, turbulence of wort, and fermenter geometry. This experiment attempted to reduce the number of variables. Oxygenation of a large amount of liquid with a small stone is not an efficient way to dissolve O2 into solution, but in most homebrew cases it is the only method available. Oxygenation in-line (professional method) increases surface area and contact time and increases the efficiency of dissolving O2.
That being said, this experiment demonstrated that using an aquarium pump with a stone is not an efficient way to deliver oxygen into wort. Splashing and shaking was rather efficient (40 sec.) in achieving O2 saturation point with air. Pure oxygen is an easy method that not only allows brewers more efficiency and better control over DO levels but also allows brewers to attain higher levels of DO versus using air.
As a side note, I currently use a combination of two methods. I inject a small amount of O2 and then shake my carboy to fully dissolve it into solution. I have not run any tests with this method but am confident that I am achieving good levels of DO.
I hope that this helps. If you want any additional information or a chart on oxygenation levels vs. time using O2, please email me at [email protected]
Thanks,
Greg
Greg Doss
Microbiologist/ Brewer
Wyeast Laboratories
--
Reply
Posted: Nov 04, 2005 - 16:32:25 UTC (5 years ago) | Permalink