Yeah, something - somewhere - is making this a whole big thing, and I haven't narrowed it down. If you knew about what equipment I've replaced or changed, you'd be sick to your stomach haha.
My thought behind another keg setup is two-fold. I have this current Torpedo keg fermenter set up for pressure ferm's and also for purged dry-hopping. If I got an equivalent second unit, I could prefill the keg with dry-hops through the dropper while still purging with a sanitizer-push like i do now. I could also just use it as a second fermenter when brewing non-hoppy beers if need be. Alternatively, I could get a Fermonster and ferment in that and transfer to the keg, but that would limit my keg somewhat to "dry-hop duty". It's nice to be able to spund when needed.
I'm a bit of a freak with sanitation, so this is driving me nuts. I've replaced hoses, my hot-side brew setup, fermenter, gas manifolds, gas tanks, cleaned my faucets twice, etc etc etc. Lunacy!
Maybe it's something just so simple, like giving my beers more time, or something stupid like sparge pH. I'm still chasing the tail of the dragon, and I won't stop until I get to where I want to be.