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rhodesie9

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Feb 9, 2012
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Location
New Hope
Hi,

I have some questions regarding brewing equipment. I was looking for some feedback regarding kettles. I'm looking to do 10 gal batches and wondering if I should be looking at 15 gal or 20 gal kettles or maybe a combo of one 15 gal HLT, one 15 gal MT and one 20 gal BK.

Would anyone discourage me from going the aluminum route instead of SS?

Is there a difference between a threaded valve and a barbed valve?

Also, are there any issues using the larger equipment if I only wanted to do a 5 gal batch at some point, other than the obvious of having less beer?

Thank you.
 
Most folks who do 10g batches end up using 3 15g kegs. They don't cost much and they are easy to convert. I you get nice ones they clean up well too. You could also use a 10g cooler with this setup. Don't go aluminum. Haha that's me discouraging you! I think you should be able to do 5 gal no problem on that setup and it would even be a faster brew day do to shorter boil times.
 
Kegs will work fine at 15 g apiece. Aluminum is also fine. I use a 12 gallon aluminum tamale/seafood pot for my 9-10 gallon boils. I do 5 gallon boils in it with no issues. The only issue doing smaller batches on a larger rig is that you need something to minimize head space in your mash tun, like a foam board false lid to fit down in it. Too much head space means trouble keeping your mash temp steady. Also, your boil-off rate might be greater depending on the surface area of your brew kettle as compared to a smaller kettle.

Threaded valve:
s40FT.jpg


Barbed valve:
Hose-Barb-Mini-Ball-Valve.jpg
 
Many people brew with aluminum and report no problems. Others say that it not only affects the taste but there may be associated health risks. As a physician I would say the health risk is very minimal unless you brew/drink a TON. I went all stainless to avoid any issues with taste
 
Most folks who do 10g batches end up using 3 15g kegs. They don't cost much and they are easy to convert. I you get nice ones they clean up well too. You could also use a 10g cooler with this setup. Don't go aluminum. Haha that's me discouraging you! I think you should be able to do 5 gal no problem on that setup and it would even be a faster brew day do to shorter boil times.

Thanks FarmBoy530. I have looked into obtaining kegs too, but they seem hard to come by.
 
Kegs will work fine at 15 g apiece. Aluminum is also fine. I use a 12 gallon aluminum tamale/seafood pot for my 9-10 gallon boils. I do 5 gallon boils in it with no issues. The only issue doing smaller batches on a larger rig is that you need something to minimize head space in your mash tun, like a foam board false lid to fit down in it. Too much head space means trouble keeping your mash temp steady. Also, your boil-off rate might be greater depending on the surface area of your brew kettle as compared to a smaller kettle.

Threaded valve:
s40FT.jpg


Barbed valve:
Hose-Barb-Mini-Ball-Valve.jpg


Good things to watch out for if doing smaller boils on larger units. Thanks prrriiide.

Thank you for including the photos too!
I have read suggestions that the valves to be used should be a quick connect/disconnect? Is this possible with both of these types of valves or just one of them?
 
Many people brew with aluminum and report no problems. Others say that it not only affects the taste but there may be associated health risks. As a physician I would say the health risk is very minimal unless you brew/drink a TON. I went all stainless to avoid any issues with taste


Thanks doc. I was kind of leaning the aluminum way due to cost. I found this website yesterday showing a 15 gal three pack for $565. This includes the HLT, MT, and BK. All come with valves and thermometers. Also included are a sightglass, false bottom, kettle screen and their version of a sparging unit.

http://www.highlanderbrewingsupply.com/servlet/the-15-Gallon-All-Grain-Three-Pack/Categories
 
Aluminum scratches easy and that can be a problem with brewing. I cant comment on flavor or health. I think you can find kegs cheaper then that those kettles. Try calling a local brew pub. Maybe call micro star. keep looking, I think you'd be happier with heavy duty SS kegs!
 
Good things to watch out for if doing smaller boils on larger units. Thanks prrriiide.

Thank you for including the photos too!
I have read suggestions that the valves to be used should be a quick connect/disconnect? Is this possible with both of these types of valves or just one of them?

The QC fittings will screw into the threaded valve:

ssfemqd__01147_zoom.jpg

ssmaleqd__89160_zoom.jpg


You can get them here. Also, there are nylon/PVC/some sort of plastic ones available, but I'm not sure where to get them.
 
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