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My insane 25 Gal, 100 Percent Hard Plumbed Tri-Clover, Automated Tippy Build

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kickflip_mj

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First off I could not stand keeping this a secret for any longer.

A little back ground: I have been brewing for about 9 years now, don’t tell the authorities because I was only 18 when I started. I jumped into AG a year later. Then someone on HBT inspired me to build my first partially AG automated rig, which consisted of a few love controllers, welded stand and 5 gal pots, pump, two burners and a separate HEX. This was pretty impressive for my first stand. It took me two years to build and, I had it all the way through college. To say the least my friends loved all the beer on tap.

The perfectionist that I am started to show its true colors when I kept finding the smallest flaws in what many would consider a perfect rig. Little things such as copper piping, cleaning, and not all fittings were welded, amateur automation, etc. So I started dreaming up a build that would become the build of all builds. Except for a few that we all know.

What I wanted:
Hard plumbed Tri clovers
Auto Valves
Stainless Pumps
Sight Glasses
3X 26 gal pots
HEX
Almost 90 percent automated
Tippy Dump
Volume measurement
CIP with separate pump and filter
Bottom Draining tanks
Hard plumbed water and filters
O2 tank
Probably run brewtroller with Beagle bone Black
The list goes on and on

I went out and Purchased a Mig welder and later purchased a tig

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Mash tun, Pump Head, Brewers hardware inline filter, to Whirlpool return

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Hopefully this week I should have more parts TC clamps so I can continue, Kinda at a stand still. Brewers Hardware has been amazing with this build. Putting up with an order a week.lol
 
Pray tell--what is that greenish rotating devive you are using for the tippy dump? Could be the key to a relatively easy conversion :)
 
Go big or go home!

Nice build, dude.

One thing, are those tippy dump joints relatively heat resistant? Looks like greased zerks that could leak all over the place when heated up?

I've never heard of the tippy dump before but looks cool. I use an overhead hoist to grab the spent out mash tun and put it on a hand truck for removal. Anyway, nice going on the build,

Best,
 
Peter,

those valves are the same ones they carry on brewtrollers site except I ordered them from china.
 
Radical and Northcal,
those are pillow blocks, i got them off amazon for 12 bucks and cut them down. Basically just large bearings. I'm not concerned about them not being oiled. I just want them to spin so I can tip my mash tun over and dump my spent grains into a trash can. They system is highly over engineered so can move up to 55 gal tanks at some point.
 
Posterguy, you can't expect it to be easy to clean. That's why I am going with spray balls in every tank and a 60+psi pump at the bottom of the stand. Makes for easy cleaning after the mash tun is empty
 
The parts list is almost non existent because of how expensive and how many connections there are, when I get done with some stuff I will start.
 
Ok something you guys can help me with... How do I connect a stainless endcap to copper CFC after I drill it out? Silver Solder, Braze?
 
Details on the modified chugger pump head? Is it welded drilled and tapped for NPT tri-clamp fittings?
 
Details on the modified chugger pump head? Is it welded drilled and tapped for NPT tri-clamp fittings?

I just welded two tri clamp end caps onto a center inlet chugger head for a HBT member and it ended up looking similar to this one. The owner drilled the holes in the end caps, removed the threads on the ends of the ports, and I welded and ground the faces of the end caps.
 
Kev is right, I took two end caps, drilled a 3/8ths hole through them using a hole saw and lots of oil. Cut half the threads off both sides, ground down for a snug fit and then tig welded the flange, then smoothed it out.
 
Loving it man! Nice work! Garage should be stitched up next week and I can get back to finishing my crazy project.
 
Yeah bean I want to say 72" by 22"? Would you like the actual frame plans?
 
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