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Metallurgists, what happened here?

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TAK

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I left my copper chiller in my stainless steel kettle for an overnight soak in PBW. I've done that a hundred times. But this time, I had used a dry wall mixer to ease doughing-in (worked great btw), and I decided to let that soak to clean up as well. Today I found what you see in this pic. It's a mostly black substance with some white and orange in there. It was gooey when whet, and brittle after it dried. You can sort of see it has a wavy pattern in how it formed, and it has peaks on one side, like there was an upward current, I assume having to do with polarity.

I gather something happened between whatever metal this rod is, and the copper. As these sort of things go, the picture doesn't quite do it justice. It was a truly odd.

image.jpg
 
I'm rusty on my chemistry but you may have made a battery. If the mixer had zinc in it and you put it in an acidic solution (don't know the pH of PBW) with the copper chiller, I believe that makes a battery and the zinc starts to disintegrate similar ot a sacrificial zinc on a boat. Pretty cool!
 
Wow - I had dismissed the concept that the stirrer was galvanized, because...well...

But that's totally right. You have your acid, you have dissimilar metals (zinc/copper), so for sure something's gonna happen and it likely isn't going to be good...

Cheers!
 
Even if it is a base, you could probably still get a reaction - the problem is that either acids or bases create a more electrically charged solution than distilled water, heck the addition of salt (NaCl) allows for more ionic water than pure water. With a charged solution, you'd get movement of metals.

I'd have to work more on it to figure out the exact movement. But my bet is on electrolysis....
 
Makes sense. Any thing I need to worry about, unseen coatings on my other gear (kettle or chiller) that would be detrimental to the brewing process, or myself?
 
Yup, made a battery. If the stirrer was touching the copper, it would corrode preferentially to the wort chiller. Give your pot and wort chiller a thorough cleaning and you should be good to go as any nasties will wash away.
 
Definitely galvanic corrosion (you made a battery). Two dissimilar metals and a solution that supports ionization is all you need. Any water that has anything dissolved in it will do.
 
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