I have read many times about people talking about the shrinkage from cooling but what exactly are we measuring.
I don't think we can just put a number on it and say, yep my 5.2g in the bk will be 5.0 in the fv. The bk also expands and contracts with temp change and the shape effects this measurement as well. Also an al pot will change is size more than a ss pot.
To be accurate you really need to test your own system.
Theoretically the vessel thermal expansion will affect the results, but in real life the affect is insignificant. Read on...
Water changes 41,600 ppm over the range from 68˚ to 212˚F, or about 289 ppm/˚F by volume, which works out to 289/3 = 96 ppm//˚F linearly (known as the coefficient of thermal expansion, or CTE.) Aluminum has a linear CTE of about 13 ppm/˚F, and 304 SS of 9.6 ppm/˚F.
Let's work an example using an aluminum pot with a diameter of 15.000" at 68˚F. If we put 5.000 gal of water in the pot at 68˚F, the height of the water will be:
231 in^3/gal * 5 gal / (pi * (15 in / 2)^2) = 6.535963" [or, 1.307193 in/gal]
If we heat the pot to 212˚F (ignoring any evaporation that takes place), the water volume will increase to:
5 * 1.0416 = 5.208 gal
The pot depth per gallon will decrease to:
1.307193 in/gal * (15 in / 2)^2 / ((15 in + 144˚F * 13e-6 in/˚F) / 2)^2 = 1.306866
So the error of ignoring the thermal expansion of an aluminum pot would be
(1.307193 - 1.306866) / 1.306866 = 0.00025 or 0.025%
Thus we can safely ignore the effect of pot's thermal expansion when making volume measurements by depth at different temperatures.
Brew on