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The 5 is not a typo?fwiw, I have been using 6.5 gallon smooth side Italian carboys for over 20 years now. I have six of them. I treat them like they're grenades.
You will never see me put anything inside or outside that is more than 5°F above or below the current glass temperature. Ever.
That includes rinsing them out after kegging, when the glass is still thoroughly chilled from cold-crashing. Putting even "room temperature water" in at that time would be a ~30°F thermal shock, and accumulating that type of thermal stress is exactly what leads to the thick bottom cleanly separating from the thin sidewall.
Don't do that.
Cheers!
Please explain how you managed that <5F differential between the current glass temperature and the water over the last 20 years. In particular I am curious how you blended cold and hot tap water to +/-5 room temperature while having a ~98F body temp for reference.
I am also curious about how you kept the glass within 5F for wort transfer of both ales and lagers.
Even if you did have actual temperature readings, you are only proving that you were overly stringent because none broke.
I doubt I often washed a carboy straight out of the fermentation fridge with hot water. I would have transferred first, then got the beer bottled or kegged. But I sure as heck have washed a carboy in the winter that was either in my unheated basement (~55F) or worse the garage (close to freezing).
Twelve is a fair estimate of the number of carboys I've owned. I think I've broke 4-5. I have brewed during 2 periods, 96-03, 2018+. I had 3 from period 1 make it to period 2. Once in the car, once putting one down, unpacking one once (so mad, slight slip), and one got a small spidercrack in the side, I don't remember hitting it but occasionally I bump them in storage. At one point I had a total of nine but gave away several and only have 5 currently.
I'm not saying one can't thermally shock glass, but how many instances can you find where the bottom separates without impact vs how many carboys have been produced and used.