Union, I did a partial mash last night with a 10 gallon cooler. The big difference is, for the first time, I dunk sparged. MAN, do I recommend dunk sparging!! It was infinitely easier and I nailed my 75% efficiency goal right on the nose. I didn't use a finer crush for BIAB, because I don't really want higher than 75% efficiency - I hope to be right around there for everything, including all grain and make the system repeatable so I have better control over my calculations. What I did was heat water to about 175 and dumped that into my cooler. I waited for the strike water to cool to 161 - this was an easy way of preheating my cooler and getting my strike water to temp in one simple step. I added the 5lbs grain which dropped my temp to 151. I let the cooler sit open for a min til it dropped to 150 and closed it up. 40 Min later, I started heating sparge water in my kettle (now freed up since I mashed in the cooler). I had mashed with about 2 gallons - A little more than 1.5q/lb. The sparge water I heated was 2 gallons (expecting to lose about 1/2 gallon to the grain and given me a 3.5 gallon boil vol.) 1 hour later, I was at 148 degrees in the mash tun. I withdrew the bag and set it on my big strainer for a few min to drain. (I like this better than a collander because it's got a long handle and rests across almost any diameter pot/bucket/etc). I then took the bag and dunked it into the 168 deg sparge water and allowed it to sit about 10 min. I then put it into the strainer over the BK and waited about 5 min for it to drain. I then combined the two worts into the BK and measured the volume - I had exactly the anticipated 3.5 gallons. Took a gravity sample and I nailed the expected preboil volume minus the extract on the nose! I then went on with my boil. The dunk sparge was great... MUCH better BIAB conversion than I got trying to batch sparge before. I did use whirflock, so we'll see how it comes out. Obviously BIAB without recirculating is going to be a little more cloudy, but small trade off IMO for what it enables us to do.