Electric Brewing Supply - 360 Series 2-element Control Panel

[lmr275rgr]

Does anyone have the wiring diagram for the Electric Brewing Supply - 360 Series 2-element Control Panel. I have 240V thorough out the controller until it gets to the DIN Rail Connecter going to my HLT and BK element plug inlet. With a regular multi meter it reads fine but with a LoZ meter, it is not getting the correct voltage. I looked on the site but did not see any for this model. Thanks

 

[Bobby_M]

Did you actually have a problem with the operation of the controller? I'm 99% sure that Low Z mode doesn't work on SCR (how the SSR works) circuits. What if you set the meter to AC volts?

The reason your image1(2) is correctly showing 120v between L1 and Ground is that it's the hot line that DOESN'T go through the SSR.

In other words, it looks like you don't have a problem.

 

[lmr275rgr]

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[lmr275rgr]

Did you actually have a problem with the operation of the controller? I'm 99% sure that Low Z mode doesn't work on SCR (how the SSR works) circuits. What if you set the meter to AC volts?

The reason your image1(2) is correctly showing 120v between L1 and Ground is that it's the hot line that DOESN'T go through the SSR.

In other words, it looks like you don't have a problem.

Hope this makes sense. With a Voltage Meter I check the end of the end of the element power cord and get 240V between the two hot (white and black) and 124 between ground and hot (green and black, green and white). (All is good) When I connect it to a 240V, 5500w element (partially plugged in) and check with a load on it, both hot black and white are 0 volts and both hot with ground are 124V.

 

[Bobby_M]

Is that when the meter is in LOW Z mode or set to AC volts?
When you put a load on the cable with the element, does it heat when the controller is calling for heat?
If not, can you verify that the SSR is getting 12 VDC on the control terminals?
If yes, can you verify that the red LED on the SSR is lit?

 

[doug293cz]

Your readings appear to be consistent with an SSR that is not turning on, so @Bobby_M 's advice to look at the input voltage on the SSR control inputs (terminals 3 & 4) is a good place to start. The SSR should turn on if the control input voltage is greater than 3V (DC), even tho the nominal voltage for most PID control outputs is ~12V. If the light on the SSR comes on, that just means that the SSR is receiving an adequate control input. It does not mean that the SSR is actually working, as the TRIAC, which is the actual power switch, is electrically isolated from the control input (they are optically coupled.) If the TRIAC, or it's triggering circuit in the SSR, has failed, the light on the SSR will still come on when a valid control voltage is applied.

If you want to test the SSR independently of the PID, you can disconnect the wires from SSR terminals 3 & 4, and connect a nine volt battery (make sure you get the polarity right) to terminals 3 & 4, which should turn the SSR on unless it has failed. With this test you should measure ~240 volts across L1 & L2 at the element (partially plugged in.)

Brew on

 

[lmr275rgr]

Is that when the meter is in LOW Z mode or set to AC volts?
When you put a load on the cable with the element, does it heat when the controller is calling for heat?
If not, can you verify that the SSR is getting 12 VDC on the control terminals?
If yes, can you verify that the red LED on the SSR is lit?

used voltage meter. End of element power cord has 240V on hots, and 124V and 120 on other to legs. When I plug in element it does not get hot. With 0V hots and 123V on other two legs.

 

[lmr275rgr]

Your readings appear to be consistent with an SSR that is not turning on, so @Bobby_M 's advice to look at the input voltage on the SSR control inputs (terminals 3 & 4) is a good place to start. The SSR should turn on if the control input voltage is greater than 3V (DC), even tho the nominal voltage for most PID control outputs is ~12V. If the light on the SSR comes on, that just means that the SSR is receiving an adequate control input. It does not mean that the SSR is actually working, as the TRIAC, which is the actual power switch, is electrically isolated from the control input (they are optically coupled.) If the TRIAC, or it's triggering circuit in the SSR, has failed, the light on the SSR will still come on when a valid control voltage is applied.

If you want to test the SSR independently of the PID, you can disconnect the wires from SSR terminals 3 & 4, and connect a nine volt battery (make sure you get the polarity right) to terminals 3 & 4, which should turn the SSR on unless it has failed. With this test you should measure ~240 volts across L1 & L2 at the element (partially plugged in.)

Brew on

Thanks. The SSR light does not turn on and getting 1.24V. How does the PID affect the SSR. @Bobby_M

 

[doug293cz]

Thanks. The SSR light does not turn on and getting 1.24V. How does the PID affect the SSR. @Bobby_M

The PID is the brains of the control system, and it's main job is to turn the SSR on and off depending on temp sensor inputs (and it may also do some other things.) The PID sends the electrical signal to the SSR telling when to turn off or on - if the signal is greater than 3V, it is telling the SSR to turn on, if the signal is less than 3V it is telling the SSR to turn off.

The PID in your system is a custom unit, so I can't give you instructions on how to operate it. But, you can test it by unplugging the HLT element, setting your HLT target temp to 180°F, tell the system to "go", and then measure the DC voltage across terminals 3 & 4 of the SSR. Wearing thick rubber gloves while poking around inside a powered on control panel is a really good idea.

If you don't get more than 3V on the SSR terminals 3 & 4 with the above test, then you need to work with the manufacturer to repair or replace the PID.

Brew on

 

[lmr275rgr]

The PID is the brains of the control system, and it's main job is to turn the SSR on and off depending on temp sensor inputs (and it may also do some other things.) The PID sends the electrical signal to the SSR telling when to turn off or on - if the signal is greater than 3V, it is telling the SSR to turn on, if the signal is less than 3V it is telling the SSR to turn off.

The PID in your system is a custom unit, so I can't give you instructions on how to operate it. But, you can test it by unplugging the HLT element, setting your HLT target temp to 180°F, tell the system to "go", and then measure the DC voltage across terminals 3 & 4 of the SSR. Wearing thick rubber gloves while poking around inside a powered on control panel is a really good idea.

If you don't get more than 3V on the SSR terminals 3 & 4 with the above test, then you need to work with the manufacturer to repair or replace the PID.

Brew on

Thanks both of you for your help. Much appreciated. @Bobby_M I will see what I can figure out and get back with you.

 

[doug293cz]

Saw your query in another post (link) about the issue you have been having. What are the latest results of your troubleshooting? Have you determined if main control unit ('PID') has stopped sending control signals to the SSR?

Brew on

 

[Bobby_M]

Yeah I was wondering that too. I get the vibe that the OP is not the original owner of the controller so I was reserving the possibility of user error/misunderstanding on what buttons need to be pressed on the screen to turn the heating on.

 

[Indian_villager]

In all your pictures where you are measuring voltage, none of the SSR LEDs are lit up. You are just measuring the leakage current. It will read wall volts but minimal amps, once you put a load on it, should zero out. Is your touch screen calling for an element to be on? Are your temp probes plugged in? Usually there will be some form of safeguard to prevent the control signal from going out if there is no valid temp signal.

 

[lmr275rgr]

Thanks for the responses. I recently purchased the 360 controller from Ryan at Electric Brewing Supply. There were no manuals and limited guides on the web site. He has been making them for years and supplying some of the bigger breweries and Spike brewing. He has since gotten away from building them. I reached out to him to see if I had the right settings as the elements were not heating up. When I toggle the HLT output, the light on the relay group there by the Phoenix power supply turns on corresponding with the left contactor. Now my issue is the SSR’s are not turning on. (I connected a 9v battery and they turned on) I have messed with the screen setup and still no luck.

https://ebrewsupply.com/collections/360

 

[Indian_villager]

Thanks for the responses. I recently purchased the 360 controller from Ryan at Electric Brewing Supply. There were no manuals and limited guides on the web site. He has been making them for years and supplying some of the bigger breweries and Spike brewing. He has since gotten away from building them. I reached out to him to see if I had the right settings as the elements were not heating up. When I toggle the HLT output, the light on the relay group there by the Phoenix power supply turns on corresponding with the left contactor. Now my issue is the SSR’s are not turning on. (I connected a 9v battery and they turned on) I have messed with the screen setup and still no luck.

https://ebrewsupply.com/collections/360

So reading more into it and with your panel shots, you don't have something that just runs standard discrete PIDs you have a whole PLC running custom software. You have a bit more info on which configuration you specifically ordered?

https://ebrewsupply.com/pages/help?hcUrl=/en-US/meet-your-new-control-screen-main-screen-506373

 

[matt_m]

Doing some digging, I'd guess Electric Brewing Supply is on its way out. No panels are available, just a limited set of parts. They are building the building out as an AirBNB and Ryan lists 3 jobs on his LinkedIn including the AirBNB and a full time job at regional brewery.

 

[Bobby_M]

Thanks for the responses. I recently purchased the 360 controller from Ryan at Electric Brewing Supply. There were no manuals and limited guides on the web site. He has been making them for years and supplying some of the bigger breweries and Spike brewing. He has since gotten away from building them. I reached out to him to see if I had the right settings as the elements were not heating up. When I toggle the HLT output, the light on the relay group there by the Phoenix power supply turns on corresponding with the left contactor. Now my issue is the SSR’s are not turning on. (I connected a 9v battery and they turned on) I have messed with the screen setup and still no luck.

https://ebrewsupply.com/collections/360

I'm pretty confident this is just the result of a steep learning curve. You have a controller that has custom and customizable software installed. It will put out the correct DC voltage to the SSRs when the software tells it to. Aside from actually being supported by the vendor or someone that has experience with that actual product, there's not much we can do based on still images. Maybe take a video showing all the steps you're taking to try to fire up the elements. Something on the screen may jump out at us.

 

[lmr275rgr]

When I received the controller it was setup for Standard: 14-30 power inlet, I wanted the ability to run two elements at the same time (Double batch) so Ryan said all I had to do is change out the power inlet to a 14-50 inlet, which I did.​

Here is the link to the controller. https://ebrewsupply.com/products/360-series-2-element-control-panel?variant=44223544721650

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Panel Specifications​

360 Controller Screen	4.3" or 7" Horner Automations Touch Controller
Full load amperage:	Standard: 25.3 amps @ 240v Double Batch: 47 amps @ 240v
Max Output:	Standard: (1) 5500w Elements (240v 1ph) Double Batch: (2) 5500w Elements (240v 1ph) (2) Brewery Pumps @ 1.2 amps
Power outlet:	Standard: 14-30 Dryer style Double Batch: 14-50 Range style
Power cord:	Standard: 6 foot molded cord with L14-30 connector Double Batch: 6 foot molded cord with CS6364C connector
Power in:	L14-30 Flanged inlet, 240v with ground and neutral. CS6375 Flanged inlet 240v with ground and neutral. Panel uses the available 120v for control and pumps International, 220v variance available
Panel outputs:	(2) L6-30 flanged outlets for elements (2) Neutrik 120v Power-Con outlets for pumps (4) Neutrik 120v Power-Con outlets for fermentation
Panel inputs:	(4) XLR inputs with M12 variant cables for NPT and TC probes (1) Cat5 network port for net communications (1) Cat5 Cscan expansion communications port
Enclosure:	Stainless Steel Nema 4x Enclosure 15 in (W) x 15 in (H) x 8.5 in (D) 380mm x 380mm x 215mm
Input probe type:	RTD / PT100
Included in the box:	(1) Control Panel (1) Power cord for panel (3) Temp probe cables (X) Temp probes dependent on selection
Certifications:	Controller is not certified UL
Point of origin:	Enclosure from Ohio, USA Touch control from Indianapolis, IN, USA Terminal blocks, relays and power from Germany Outlets and inlet, contactors, breakers and SSRs from China
Warranty:	1 year parts, 90 days labor

All panels are assembled by Electric Brewing Supply, in Chassell, Michigan from globally sourced parts.

 

[Indian_villager]

Dumb question, that big honking e-stop isn't pushed in right? It has been reset by twisting in the direction indicated?

 

[lmr275rgr]

Dumb question, that big honking e-stop isn't pushed in right? It has been reset by twisting in the direction indicated?

When it is pressed it shows on the screen