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AngryAndy

Well-Known Member
Joined
Apr 10, 2014
Messages
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Location
Niagara Falls, Ontario, CAN
Hi, I've been extract brewing for about 4 years. I'm finally making the switch to all grain. I have a few questions and was looking for a bit of direction:

1) Should i use a biab calculator like http://biabcalculator.com/ to determine my pre water, strike and mash temps?

2) To sparge or not to sparge? I gotta figure sparging will raise alcohol levels and probably help with efficiency. So my plan was to mash in my 10gal pot on a propane burner in the garage. Then raise the temp, mash out (as per directions/ like 170F) and then raise the bag out of the pot using a pulley mounted my ceiling. Should I just let it drain or sparge? And if I sparge do I just use a small bucket, collect wort from my mash kettle water and gentle pour it over the bag? And if so, how long do I do that? Or skip the whole process and just raise the bag, drain and toss it out?

3) When it comes to mashing should I hit my mash temperature, put a lid on and let it mash for the recommended time. Or should I reach the mash temp and house the kettle in an insulated container? In other words, will the kettle drop its temp too quickly just sitting on my propane burner outside. I was thinking of taking a brand new garbage can and lining it with a blanket and placing the mash kettle in there for the 60 minutes.

4) Lastly, can I order any old All-Grain-Kit like this one: https://www.ontariobeerkegs.com/OBK_Abbey_Ale_All_Grain_Beer_Recipe_Kit_p/grainkit-abbey-ale.htm

and do BIAB? Or is there All-Grain-Kits specifically made for BIABer's?

Again any help here would be awesome. I'm fairly familiar with the process but these questions are keeping me up at night.

Best regards,
Andy
 
Welcome ...

1) Should i use a biab calculator like http://biabcalculator.com/ to determine my pre water, strike and mash temps?

Yes, but do a boil off test. Put 5G in a kettle, boil at the rate you boil, and do a pre and post measurement. After that, track your losses from kettle to ferm and ferm to package. Your own consistency will be your best guide.

2) To sparge or not to sparge? I gotta figure sparging will raise alcohol levels and probably help with efficiency. So my plan was to mash in my 10gal pot on a propane burner in the garage. Then raise the temp, mash out (as per directions/ like 170F) and then raise the bag out of the pot using a pulley mounted my ceiling. Should I just let it drain or sparge? And if I sparge do I just use a small bucket, collect wort from my mash kettle water and gentle pour it over the bag? And if so, how long do I do that? Or skip the whole process and just raise the bag, drain and toss it out?

My opinion only - any time you can do full volume mash, do it and forget the sparge. That is a part of the beauty of BIAB - others have different opinions

3) When it comes to mashing should I hit my mash temperature, put a lid on and let it mash for the recommended time. Or should I reach the mash temp and house the kettle in an insulated container? In other words, will the kettle drop its temp too quickly just sitting on my propane burner outside. I was thinking of taking a brand new garbage can and lining it with a blanket and placing the mash kettle in there for the 60 minutes.

Insulate the kettle .. lots of options - sleeping bag, blanket, Reflectix, beach towels. I tend to baby the mash for 60 minutes (check, stir, etc) and then walk away for 10 or 20 or 30 minutes to prep and clean. Sometimes I find that the mash is where I need it after 40 minutes - sometimes 80

4) Lastly, can I order any old All-Grain-Kit like this one: https://www.ontariobeerkegs.com/OBK_...-abbey-ale.htm

and do BIAB? Or is there All-Grain-Kits specifically made for BIABer's?

Yes. There are a few kits made for BIAB (Northern Brewer, Brewers Best, etc) but the process is really only different in that you use more water up front

Brew Strong !
 
Good questions, Andy. You'll find BIAB is user friendly getting into all grain.

While I don't know how any AG kits would be BIAB specific, maybe they include a grain bag...not sure.

Some folks do sparge, but if you collect your wort to pour same wort back over your grain bag, this is really not doing much. To sparge (rinse) successfully, pour correct temp water over the grain bag and grains. Some dunk up and down in fresh water...same thing. This requires some water management to determine how much this additional water will add to your pre-boil volume.

Personally, I lift my grain bag and let drain...then squeeze like you are getting blood from a turnip. All that crap you'll hear of astringency is just that...crap. Squeeze hard. This is where your efficiency comes from.

Grind is a critical factor. If you don't have a mill, consider one. If money is tight, a Corona mill can work fine, but a 2 or 3 roller mill is better for consistency. Not all will agree.

When I mash (adjust ph is a good thing to learn) I add grains, then cover and wrap a movers blanket around it sitting right on my burner...not lit of course. For a 60 min mash I'll uncover and stir at the 20 min mark and again at the 40 min mark. If I don't tarry, I typically don't lose more than 2 degrees F during this 60 min mash. If I want to mash at 150F for example, I'll add grains when water is 152 and the grain brings the water temp down a bit while stirring to mix thoroughly.

Hope this helps and not too much info all at once.
 
Thank you for the fast response. Just so I understand:

1) Do a practice run so i know who much water i'm evaporating in my boil
2) Sparging in your opinion isn't worth the bother. And in simplest terms, I should just mash at whatever temp say, 152F, then raise the temp to stop the conversation, than raise the bag and let it drip drip drip for a bit.
3)So you think I could get my mash temp right on the burner and than transfer it to an insulated container. I like the sleeping bag idea.
4)All-Grain-Kits are the same as BIAB the only difference being I will start with quite a bit more water. For instance, about 7gal to start, than mash, and boil plus the trub loss it will likely be down to the 5gal. Of course I need to refer to question 1.
 
Thank you for the fast response. Just so I understand:

1) Do a practice run so i know who much water i'm evaporating in my boil

Knowing your specific equipment, especially your boil off rate will be important. A test run for boil off is helpful. When I want 5.5G into fermenter with a 60 min boil, I'll start with 7.25 G full vol strike water. YMMV

2) Sparging in your opinion isn't worth the bother. And in simplest terms, I should just mash at whatever temp say, 152F, then raise the temp to stop the conversation, than raise the bag and let it drip drip drip for a bit.

I never raise my temp to stop conversion since after you get your grain bag removed, you are going to hit the burner and heat it to boiling anyway. let it drip, put on rubber gloves and squeeze snot out of bag,

3)So you think I could get my mash temp right on the burner and than transfer it to an insulated container. I like the sleeping bag idea.

No need to transfer wort from kettle or even move the kettle from the burner for that matter. Keep wort right in kettle on burner, wrap kettle and leave it be.

4)All-Grain-Kits are the same as BIAB the only difference being I will start with quite a bit more water. For instance, about 7gal to start, than mash, and boil plus the trub loss it will likely be down to the 5gal. Of course I need to refer to question 1.

Right. As mentioned I use 7.25G to start ending with 5.5G into fermenter.[/QUOTE]
 
Andy, when you BIAB there will be (most say 4) losses prior to kegging or bottling your beer. I keg so I am looking for 5G on the mark. You'll hear 5.5G into fermenter as a typical batch size. So, where are my losses?

Example:

I add 7.25G of water into kettle, bring to 152F, add 10# of milled grains. Mash for 60 minutes, lift bag, drain squeeze. I check my water volume now and my kettle now has 6.75G of wort called pre-boil volume. Loss 1---Grain absorption.

Bring 6,75G to a boil adding hops and etc boiling for 60 min. Boil finished now I check and find my post-boil volume is 5.65G. Loss 2---Boil off.

Chill wort with immersion chiller. Tiny amount of difference (Loss 3) due to shrinkage, now I have 5.5G going into fermenter.

Looking good. All fermentation finished and I rack into keg or bottling bucket. Final loss (#4) is from the yeast cake and trub on bottom of fermenter. I lose .5G on this loss. 5G on the money into keg.

All losses totaled are 2.25G as an example.
 
-Morrey and Soccerdad. THANK YOU!!! Much appreciated. I have one extract kit to deal with (Christmas gift) and than I'm movin' on up.

Thank you guys, really. I've watched video after video on youtube but NOBODY talks water volume pre, during and post. Nobody talks sparge or press the grain bag. You two have help me so much. Thank you. I'm going to print our conversations off and use it as reference for my first BIAB.
 
IF you heat the mash to maintain temp or mash out, with the bag in, make sure you have a false bottom in your kettle so you don't melt the bag.

I have found that raising the temp to 170 is a PITA, and have read that mashout with BIAB isn't needed because you simply remove the grains vs trying to stop conversion by raining to 170.

Expect low efficiency until you get your system dialed in and determine the true efficiency of your system and adjust your grain bill accordingly to hit your OG. When I started BIAB I added 5-10% to the grain bill and seemed to help. The bigger the beer the lower the efficiency.
 
You could start with a paint strainer bag if your brew shop does not have them, but if you like this method, get with Wilser. His bags are superb and his customer service is excellent.

As a matter of fact, soccerdad, Wilser has a Superbowl Sale going on now thru Sunday of the game. I highly endorse Wilserbags for Andy or anyone interested in BIAB.
 
Welcome to BIAB!! I just switched myself from extract brewing, and I couldn't be happier.

Definitely do a trial boil to find your evaporation rates. I took readings at 60min and 75min just so I could document the different rates and times.

I hear nothing but rave reviews for the bags available through Wilser, I had already purchased my brew bag through http://www.brewinabag.com/ before I had seen his, and it's pretty awesome.

As far as heat retention, leave the kettle where it is. I know some use sleeping bags or that insulated foil wrap.. I use moving blankets! The clean one goes over top with a bungee cord to hold it, and then I simply place a second over that.

No sparge for me.. I just squeeze the bag in my strainer like it owes me money, then put it aside over a clean bucket to finish dripping. Once the boil gets ripping I add those drippings into the kettle. Part of my switch to ALL Grain / BIAB was the investment in a mill. I milled my grain to just over .25 which was "fun" using a hand crank, but I ended up overshooting my OG since I severely under guessed my efficiency in Beersmith.

One thing I have learned over this last yr.. Try to just roll with it, and learn from each batch. Just like extract, each brew I have learned something new, and made some tweaks to my process to make it work for me.

Tom Z.

20170129_085154.jpg
 
Mash out is another of those longstanding mandates that just won't die, but which really does not apply unless you are fly sparging.

You perform a mash out to stop the enzymes, especially beta amylase, from continuing to work on the sugars in your wort while sparging takes place. This is because fly sparging takes a relatively long time. Batch sparging and no-sparge get heated up past 170F and start boiling much sooner. So the process isn't required if following those techniques. Skip it, save time, and lose nothing.
 
May be Hijacking a bit, but I am new to BIAB too. First batch was Sunday.
I thought the grain should be added at Strike temp in order to obtain targeted Mash.
I heated to 159(strike temp) added grain and ended up a bit high on mash 155/156 F(targeting 154)
Seems like you guys are heating to mash temp than adding grain.
What is the strike temp than? Apparently I misunderstood and probably changed my beer on this batch.
 
May be Hijacking a bit, but I am new to BIAB too. First batch was Sunday.
I thought the grain should be added at Strike temp in order to obtain targeted Mash.
I heated to 159(strike temp) added grain and ended up a bit high on mash 155/156 F(targeting 154)
Seems like you guys are heating to mash temp than adding grain.
What is the strike temp than? Apparently I misunderstood and probably changed my beer on this batch.

I added my last batch at a strike temp of 158 which the cold knocked down to 150ish at mash in. So you are correct, the water gets heated hotter than the mash in temp. The "right" strike temp is a moving target if you brew in the un-heated / cooled garage like I do.
 
Thanks TZaccario.
I guess I just need to dial in my setup. Maybe needed to stir the wort before the strike temp reading or after mash to get accurate temps. Could have been off on either. Guess that is one of the trickier parts of BIAB and need to work on it. I.E. Make more beer till I get it right.
 
You have it right. Heat water to your calculated strike temp, then dough in the grains. Stir very well and - if you used a calculator - your resulting mash temp should be within a degree or so of your target.

Note that it's also important to measure the temperature of the milled grain before deciding on a strike temp. Don't just use the default value in the calculator (if there is one).

The nice thing about BIAB is that generally, you are not moving your heated water from HLT to mash tun, so you don't have to plan for a temperature drop during transfer. In BIAB, we heat to strike temp "in place" so it's more reliable.
 
Glad I hijacked now. Thanks AngryAndy and Mcknuckle. The calculator link is now in my favorites. On top of that I hit my OG post boil right on, so maybe a little maltier than targeting but Im sure it will be fine.
Also, learned to take gravity reading post mash / pre-boil today to get my efficiency next time.
 
When my mash is hot .... i.e., strike 160 and mash settles 154 when I want 152, I just leave the lid off and don't wrap the kettle for maybe 10 min.
 
When my mash is hot .... i.e., strike 160 and mash settles 154 when I want 152, I just leave the lid off and don't wrap the kettle for maybe 10 min.

If your grains are milled fine and you mash at 154 and leave the lid off so the mash cools to 152, you really mashed at 154. Conversion happens very quickly with the finely milled grains and your mash was over before you mash cooled. With coarser milled grains it takes longer for the starch to gelatinize and until that happens the enzymes can't work. With that in mind, coarser crushes either require a longer mash or get you lower efficiency....or both.
 
If your grains are milled fine and you mash at 154 and leave the lid off so the mash cools to 152, you really mashed at 154. Conversion happens very quickly with the finely milled grains and your mash was over before you mash cooled. With coarser milled grains it takes longer for the starch to gelatinize and until that happens the enzymes can't work. With that in mind, coarser crushes either require a longer mash or get you lower efficiency....or both.

Todays mash was 1030 after 20, 1035 after 40 and 1040 after 60. I grind fine with my Victoria but I don't grind to flour. Actually overshot my final .. 1057 and was going for 1053.
 
Todays mash was 1030 after 20, 1035 after 40 and 1040 after 60. I grind fine with my Victoria but I don't grind to flour. Actually overshot my final .. 1057 and was going for 1053.

If I take a sample from the top at 20 I often get a low reading but when I stir I find it to be at the expected OG. If I wait longer without stirring I will eventually get to the expected OG. I suspect that the sugar laden water sinks to the bottom of the pot much as when you might have when adding malt extract. Given more time the concentrated sugar mix better. Give it a try sometime.
 
I stir and check at 20 minute intervals. Often done at 40, but yesterday got additional in the 3rd 20 min interval ... happens sometimes. Like, I said - the crush is fine, but not flour fine.
 
I stir and check at 20 minute intervals. Often done at 40, but yesterday got additional in the 3rd 20 min interval ... happens sometimes. Like, I said - the crush is fine, but not flour fine.

Tighten up the mill if you can. That seems to be the limiting factor in the speed of conversion. If you have iodine handy grab a sample with grain particles in it and check for conversion.
 
If your grains are milled fine and you mash at 154 and leave the lid off so the mash cools to 152, you really mashed at 154. Conversion happens very quickly with the finely milled grains and your mash was over before you mash cooled. .


This concept confuses me a bit. While I agree, initial conversion will happen very quickly with finely milled grains, aren't some or most of the enzymes still active while mash cools and conversion continues, the larger chains are further broken as the mash cools making the wort more fermentable?

154-152 is a small delta, and won't make much difference if any. Say a mash cools 155 - 145, would it still be accurate to say you mashed at 155 if using finely milled grains?
 
This concept confuses me a bit. While I agree, initial conversion will happen very quickly with finely milled grains, aren't some or most of the enzymes still active while mash cools and conversion continues, the larger chains are further broken as the mash cools making the wort more fermentable?

154-152 is a small delta, and won't make much difference if any. Say a mash cools 155 - 145, would it still be accurate to say you mashed at 155 if using finely milled grains?

That's a hard question to answer and pinning down the time for enzymes to denature is almost impossible. I've looked and not found it. All I found is that it denatures quickly. If the beta amylase denatures quickly (how long is "quickly") at higher temperatures does it last long enough to continue breaking down the longer chain sugars. How does a beer that is mashed at 152 for 20 minutes compare with one mashed at 152 for 60? I don't know that answer. I suspect that the control of the fermentability with temperature is more related to the fineness of the crush but I don't brew or drink enough to know.
 

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