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GregKelley

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I do 5 gallon BIAB with my 10 gallon pot. The last batch I did had my mash darn near at the rim of my pot. I'm doing another that has a little more grain so I know I'm going to overflow. I figure I have two options:

1. Do a 4 or 4.5 gallon batch vs 5.

2. Use less water for a thicker mash and then add water to the wort after I pull my bag to reach my pre-boil volume for a 5 gallon batch.

Has anyone done #2 above?
 
Lots of people do that. It'll be fine as long as you don't go super thick, you don't have to do a full volume mash with BIAB. As a benefit you can dunk the grain bag in the water you add to sparge it out and help efficiency.
 
Mash with the water that keeps the volume from overflowing your kettle then sparge with 168-170 deg. water with amount needed to bring volume up for pre-boil. should be good to go. a lot of home brewers do this due to size of kettle. I've done it, works well.
 
If it was me, I would do the full volume mash and make a gallon less (4G v. 5G). But you can also short yourself by a gallon and when the mash is done, rinse the grains with a gallon to get back to desired boil volume. Some folks do this rinse (or dunk sparge) with cool water .. so if you are a bag squeezer there is the added benefit of a cooler bag to squeeze
 
So I gave this a try with my English barleywine. Didn't quite work. Beersmith called for just under 8 gallons. I ran with 7 gallons in the mash. Somehow I ended up with bubbles forming under the mash bed which rose everything up and overflowed a bit. It was very odd, never had it happen before. I think the thicker mash contributed to it.
 
I agree with most of the posts above. I pull my grains after my mash time 60-90 minutes depending, then sparge with 1-1.5 gallons 170 degree water.
 
No need to heat sparge water at all unless you have a separate water heating source available. Heating sparge water with BIAB serves no purpose other than keeping wort closer to boiling temp
 
Mash with less water, pull the bag and sparge until you get the volume you want to start your boil with.
 
Use a spaghetti pot to heat some sparge water or get a 12 qt pot at Walmart for about $20. Heat 2 gallons or so of sparge water and just pull the bag and sparge in a plastic food grade bucket. Then pour the sparge water into your main boil and repeat until you get the target volume.
 
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