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Thanks for bringing up leaks... a lot of folk through no fault of their own just don't get bulkheads because they don't regularly work with them....first: fellow member Bobby M has gifted us with the only ready-made bulkheads specifically for homebrewers and if you're not an avid DIYer, I recommend the pittance difference in cost between his and the cobbled together ones is well worth it:I use an 8 gallon, undrilled Mega Pot and am very happy with it. I went undrilled after a totally unsuccessful attempt to build a mash tun out of a cooler. About four days of not being able to get it to not leak, made me leery of anything with a spout. Now that I have an Anvil fermenter with a spout, I no longer have that fear, but my undrilled Mega Pot works fine.
As far as temperature control, I brew 3 gallon batches, which are generally 5 to 5.5 gallon mash volumes, and use thick folded towels on top, for insulation. I think the amount of thermal mass, with the construction and size of the kettle, does a pretty good job of maintaining temperature. At first, I checked it every 10 or 15 minutes and re-heated to mash temp, but got to the point where I just cover it and forget it. It drops a few degrees, but I don't think it's had a significant impact on the beer I brew.
https://www.brewhardware.com/SearchResults.asp?Search=true+bulkheads&Submit=
If you've already got the usual parts but you get a leak, then it's not the bulkhead: it's how you assembled it. That's not an accusation, you've just never had cause to consider the physics of a bulkhead before.
Please take a look at these posts I've put up on bulkheads: https://www.homebrewtalk.com/threads/do-i-need-food-grade-plumbers-tape.734414/#post-10417185 and https://www.homebrewtalk.com/thread...system-for-cheap.680992/page-16#post-10364989 and save me the trouble of writing another long post. (I love doing it as a neurological axonal-regrowth exercise, but even with my brain damage I'm getting tired of repeating it for folk who innocently thought the guy on youtube knew what he was doing.)
Hope this helps.
