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Brewpilot

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Joined
Aug 10, 2006
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Location
Fort Wayne, IN
Hey yall, looked on here and on the web and found limited information on brew sculptures.... anyone have any good links, designs, plans... I need to build one, I NEEEED it.

Brewpilot
 
I'm in the same boat brewpilot. I won't hijack this thread though and will start my own :p. I got some questions... BTW, that site has a lot of nice setups but all seemed to require a pump...
 
No pumps for me... it isnt the $$ that scares me, it is the pumping and churning of HOT wort that bothers me. I think that I am going to construct a sculpture consisting of a central post and three radiating platforms constructed of square tubing and angle iron. I only plan to heat the HLT and the brew kettle and use a 10 GAL cooler as the mash tun... I really LOVE how they hold thier temps. SET IT and FORGET it. :cross:

Brewpilot
 
I've got plans in the works for one too. I haven't decided what I want to do as far as design yet. I don't want to have one very tall. I'm thinking of maybe a 2-tier system with the boil kettle and HLT on the one and the cooler mash tun higher. Then I can pump mash and sparge water into the mash tun, but let gravity do the rest. We'll see. Like I said, I haven't decided yet, and I AM the Decider! :D
 
Brewpilot said:
No pumps for me... it isnt the $$ that scares me, it is the pumping and churning of HOT wort that bothers me.
Brewpilot

What is it about pumping and churning the HOT wort that bothers you? Is it oxidation?
It's just my opiniion but I find other uses for the pump as well. I use the pump to transfer from the boil kettle into the fermentation vessel which is already in the fermentation temp. controlled box. I can't safely lift 10 gallons from the primary to secondary so I pull out the pump again. For me, I can't lift 90+ pounds high enough without straining something before transfer into the kegs so I use he pump again from secondary to the kegs. The pump just minimizes lifting and as I get older the less heavy lifting the better.
 
There is no way I'd consider a system without a pump. Use a pony pump and a variac and you've got a variable speed drive pump. You can turn it way down and minimize the the churning and such.

And with my steam injected mash system, the only thing the pump is used for is moving water, except for a few minutes of recirculating wort to get it to clear and pumping wort from the boil kettle through the CFC.
 
Since my other hobbies have taken up most of the "free" space at home, I'm toying around with a design that will break down/fold up. Probably using the bolts with the cam lock (like on bicycles, not sure what they're called) so that I can set it up quickly and get it broken down & stored before SWMBO decides to move out to give me more room.:p
 
MoreBeer sells some great Sculptures, albeit very expensive. I'm planning on building this one called the Brutus ten. You can buy the plans from the website. The plans include all the details, material cost, part number list, 3D CAD views, cut lists, control panel silk screen detail, and controller wiring detail.

John

brutus80.jpg
 
johnsma22 said:
MoreBeer sells some great Sculptures, albeit very expensive. I'm planning on building this one called the Brutus ten. You can buy the plans from the website. The plans include all the details, material cost, part number list, 3D CAD views, cut lists, control panel silk screen detail, and controller wiring detail.

John

brutus80.jpg

That thing is so gorgeous, but it must be nice to have an endless supply of funds for something like that. I think that thing is awesome--but wow. Talk about some serious Benjamins put into that thing! Look at all the stainless!

He posts on brewboard all the time. His bar is kick ass too.
 
johnsma22 said:
MoreBeer sells some great Sculptures, albeit very expensive. I'm planning on building this one called the Brutus ten. You can buy the plans from the website. The plans include all the details, material cost, part number list, 3D CAD views, cut lists, control panel silk screen detail, and controller wiring detail.

John

brutus80.jpg


I have looked at this site and design a number of times myself. Yes, it is very well done. I especially like the effort put into the details, like the custom splash guard over the pump. If I had my choice, I would do the same. If you really like the general design, but don't want to spend a whole lot, you could always modify a fish tank stand. That's what the framing reminds me of. The end result might not be as eye catching as this; but I'm sure you could save quite a few bucks. I would even browse craigslist or local garage sales. You could walk away with something dirt cheap then.
 
Who is dat guy?? :) :)

Thanks fellas. Yep, Brutus took three banks to finance! Not really though. It cost me about 2300 and of course I did all the work. Not bad for a dream brewery really.

But yall ain't seen nothing yet!

Brutus 20 in the works!

icon2.jpg
 
Before anyone drops the money on a SABCO system, you might be interested in what I've got to say about my experience with them. Just my $0.02 but it might save you a heck of a lot more.
 
runhard said:
Before anyone drops the money on a SABCO system, you might be interested in what I've got to say about my experience with them. Just my $0.02 but it might save you a heck of a lot more.


Yeah guy I'm very interested in your $0.02 post it
 
here are two different rigs owned by myself and one by another member of our brewclub. mine is the three tier gravity system.

http://upstatebrewtopians.com/modules.php?set_albumName=brewzilla&op=modload&name=gallery&file=index&include=view_album.php

http://upstatebrewtopians.com/modules.php?set_albumName=thebrewstand&op=modload&name=gallery&file=index&include=view_album.php

it might give you some ideas. additionally i don't mind sharing my cad drawings with you if you can read them. mine was originally designed (by me) to handle in excess 50 gallons of water in weight on each tier. it is very beefy and could be scaled back if you didn't need all that rigidity.
 
Brewhead: the tipping tun on the 2nd design is a great feature. I would have made an A frame to hold it instead of the straight up and across that they used, but otherwise, A+ work. Thanks for sharing those photos.
 
So here is my experience with SABCO. First, forget the delivery date as it won't be met but that is understandable as they build these to order. I waited 10 weeks. First problem, 2 hours into the inaugural brew and 1/2 way through the boil the regulator started leaking, I opted for the LP model. I phoned them, the guy on the phone indicated human error was the reason for the regulator failing. I told him that if it had happened at the very beginning when I first opened the valve on the tank then yes that would be a possibility but since it happened 2 hours into the the session then no I don't agree that I popped the diaphragm. After some haggling, he agreed to ship me a new regulator. 2 weeks go by and no regulator, I phone, the plant is observing a 2 week shutdown, everyone is on vacation. I explain the situation to the poor guy who is stuck working, he agrees to ship me a 2nd regulator. It doesn't arrive. An additional 2 1/2 weeks pass so I phoned and spoke to the CEO, to his credit he shipped it himself and it arrived. Actually, one of the others arrived a day or two before the CEO's shipment. I sent one back. I was happy. then I was sad. On my 4th brew the HLT began leaking around the tri-clamp. I took pictures and sent them to SABCO. They agreed to repair it. Seeing as this thing cost me a fortune I packed that kettle with so much bubble wrap that it could've withstood any trauma. I shipped it. 2 1/2 weeks later it arrived back to my residence. It was damaged in shipment because they didn't pack it with any material; it was simply placed in the box and no wonder it was damaged. Those keggles have two tri-clamp assemblies welded onto them just sticking out waiting for the parcel carrier to cause damage. I thought they should have taken better care in packing; I certainly did. I phoned them to let them know. In the meantime a day passed and I noticed on closer inspection that not only the assembly was bent, the spot where they "repaired" my HLT was rusting. At this point I couldn't believe it and had lost faith. Yes, it had be re-welded but they didn't even remove the slag or repassivate it. I don't know what took place but it certainly wasn't repassivated as it had rusted so quickly from the time they shipped it to it arriving to me. The first response I got was that I could remove the blobs of weld on the inside of the assembly and repassivate with oxalate or nitate and them just bent it back into place. I told them that I shouldn't have to as I spent in relative terms to me was a small fortune. I wasn't getting anywhere as they guy I spoke to just wanted to repair my kettle a second time. I said no that I wanted a new one hot off their assembly line. He balked so I then phoned the CEO and told him I wanted my money back that I was not happy. To his credit he said that he would do what he could to make me a happy owner. Let's just say that after so very lengthy conversations over a couple of days that he agreed to replace my kettle with a new one. It arrived, didn't brew for several weeks as work was keeping me more than busy. When I got ready to brew for the first time with the new HLT, you guessed it. It had a spot of rust in the bottom on the inside. Now, I don't store this thing where it is exposed to any of the elements. This thing might as well be taking up residence with SWMBO and myself. At this point I thought why even bother to let them know that I take it out of the box and remind you this is a new kettle and it has a spot of corrosion on it already. That box had been stored inside in our spare bedroom. I was pissed off by this time. I just removed the rust myself and repassivated with oxalate. In my opinion, something either "repaired" or new shouldn't arrive with rust. I can certainly remove the corrosion and repassivate but I truly felt that I shouldn't have to. If I could unload it and not lose a fortune I would and then just build my own, plus the beer I made with my gravity system made beer just as good and cleanup was a heck of a lot easier. Just my $0.02
 
Longest... paragraph... evar!

Thanks for posting. I've just come to the decision I must learn to weld so I can make my own... I just wont' be happy with anything else.
 
Yes, I know. Long paragraph, pur speELinG, grammar, and punctuation. Whipped that puppy out in about 60 seconds. Yes, I wish I would've made my own. My gravity system worked great but if I had it to do over again I wouldn't have bought this RIMS system and I would've made my own HERMS system since I can MIG weld and probably with some practice could get reasonable at TIG welding. Good luck with your design and build.
Jeffrey
 
runhard said:
So here is my experience with SABCO.
Just my $0.02

Thanks very interesting

That kind of money and the customer no service you experienced is unexcusable.

Not a good sign if you have to talk to the CEO to resolve problems either.
 
Thanks for the info!

Makes me feel especially proud--now that I've built my own and I can upgrade as I see fit--and still haven't spent near the fortune on it that some have. Mine was custom made according to my specs! :rockin:
 
My system cost me a little over $800 to build. The pots are old pool filters that were scrapped and I just shined them up a bit so they were basically free, I just paid to have them welded.

I really didn't want a 1bbl system at the time but now that I've been brewing on it for a few years Im glad I am able to brew that volume....

Recir5.jpg


Sculpture18rev.jpg
 
Now that I had a chance to read what I wrote I don't want people to miscontrue what I wrote as a diatribe. Am I unhappy, yes. However, I must give one member of SABCO points for trying very hard to fix the situation. Apparently I am the first person who ever wanted to return a system, maybe I was being to much of a hard@$$, maybe not. The other thing is that once I spoke with the CEO he was willing to try everything within company policy to make me a "happy BrewMagic owner". The problem was that I was asking for something that was outside of company policy. I simply wanted to return it after the 90 days and I felt that since the system was not functioning for a big portion of that time I should receive a concession. For me personally, customer service is very important and I felt that until I escalated things to the top I was receiving customer NO service. I will keep the system but I've already made changes to its design and shortly will convert from a RIMS to a HERMS and when $ is available ditch the underpowered propane burners for a model similar to what Brutus 10 has or a LP model of what Yuri has been using.
 

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