I wonder if it's the absolute temperature or the rapid change that makes the difference. On the theory that it might be the sudden change, I connect my water heating kettle through my March pump to my 10 gallon RubberMaid cooler MLT, with the cooler higher than the kettle. As I heat the water, I pump it to the MLT, then let it drain back through the pump into the kettle (takes a few minutes to drain back) - when it is all drained, I pump it again. Each time I fill the cooler, the water is about 20º F hotter than the last time. This heats the cooler gently. When I have filled the cooler the last time, I then start the same process with my Igloo cooler HLT. A bit of a hassle because I have to stand at the pump switch and turn the pump on and off, but so far no trace of warping or cracking in either cooler. I've only had the RubberMaid up to about 170 or a bit over, but I've had the Igloo to 185 (several times for both).