Well, I ordered the new hydrometers, and received one that measures from 1.050 to 1.100. (The other one is out of stock).
I wrote a couple of simple programs; one to calculate the grain weights, water weights, and strike temperatures to produce a mash at a certain thickness and temperature using my mini mash system. This program needs a certain amount of tweaking to get the strike temperature correct.
The other program accepts inputs of wort weight, wort specific gravity, and Brix (from refractometer) both pre and post boil. It then calculates a Brix Correction Factor (BCF) based on the gravity and Brix readings such that dividing the measured Brix by the BCF produces a corrected Brix reading that can be converted to S.G. by the formula
Specific gravity = (Brix/(258.6-(Brix/258.2)*227.1))+1
This is the definition of the Brix Correction Factor used by both Beersmith and Promash.
The program also reports any gravity points gained or lost during the boil.
I mashed 225g Maris Otter with 587g water (= 1.25 qt/lb) at 152F for 60 minutes, sparged in a French Press and recorded the weight, specific gravity, and Brix reading prior to the boil.
I then boiled the wort for 60 minutes, and again recorded the weight.
The following screen shot shows the results.
I don't think that losing 2 points during the boil is anything to worry about as the two gravity readings were taken with two different hydrometers, one of which has not been accurately calibrated.
However, when it comes to the calculated BCF's there is a big difference.
If I use the pre-boil BCF to estimate the post-boil S.G. from the post-boil Brix, then it gives an error of > 5 gravity points.
Why there is such a difference in the BCF's I don't know.
It could be that my refractometer is faulty, but I don't think so because it was reasonably accurate in post 25
It could be that the refractive index of the wort changes during the boil and needs to be accounted for when estimating a gravity reading from Brix.
It could be that the very small batch size exaggerates the difference. (Not many people boil down from a S.G. of 1.015 to end up at 1.060)
It could be caused by any number of other factors that I haven't even considered.
I intend to brew a full size batch this weekend, and will take pre and post boil S.G. and Brix readings to see if I get similar results on a full scale batch.
-a.
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