Bottle Sanitization

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thedudety

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I started my first batch of homebrew one week ago using a recipe kit called Longhorn brown ale. Anyways, bottling is on the horizon and it seems a rather daunting task to sanitize 48 bottles all at once and keep them sanitized until I am done bottling. Any tips?
 
I think there is a sticky in the bottling/kegging forum by Revvy about the process he uses. I know a lot of us have adapted this process. Sanitize your bottles with StarSan/Idophor and stick them in your dishwasher rack. Once you get them all done start filling them up.

I just got a Vinator which is supposed to make sanitizing a breeze. Have yet to use it.

Jason
 
Thanks guys, that was quick. Revvy, I read your other thread all about bottling and it certainly will save me the pain of spilling beer because I was gonna do the floor thing like Charlie does in his book. But that bent tube on the inside of the buckett, attached to the spigot is a little confusing to me.
 
The best thing I learned from Revvy's thread was using a short piece of tubing to connect the spigot to the bottle filler and pushing the bottles up on it rather than down into the bottles. Piece of cake!
 
Oh, I see the logic now. With the bent tube that is. At first I was thinking that would get sediment in the beer, but of course, the sediment was already left behind in the fermenter after transferring the beer to the bottling bucket. Very clever idea the bent tube is.
 
Oh, I see the logic now. With the bent tube that is. At first I was thinking that would get sediment in the beer, but of course, the sediment was already left behind in the fermenter after transferring the beer to the bottling bucket. Very clever idea the bent tube is.

I get almost no sediment in my bottles whatsoever.

Then leave your beer in primary for a month....

This is my yeastcake for my Sri Lankin Stout that sat in primary for 5 weeks. Notice how tight the yeast cake is? None of that got racked over to my bottling bucket. And the beer is extremely clear.

150874_473504884066_620469066_5740814_2866677_n.jpg


That little bit of beer to the right is all of the 5 gallons that DIDN'T get vaccumed off the surface of the tight trub. When I put 5 gallons in my fermenter, I tend to get 5 gallons into bottles. The cake itself is like cement, it's about an inch thick and very, very dense, you can't just tilt your bucket and have it fall out. I had to use water pressure to get it to come out.

156676_473504924066_620469066_5740815_1970477_n.jpg


Ths is the last little bit of the same beer in the bottling bucket, this is the only sediment that made it though and that was done on purpose, when I rack I always make sure to rub the autosiphon across the bottom of the primary to make sure there's plenty of yeast in suspension to carb the beer, but my bottles are all crystal clear and have little sediment in them.

Half the time I forget to use moss, and you can't tell the difference in clarity.

Another thing is to leave your beer in the fridge for at least a week. The longer you chill the beer in the fridge, the tighter the yeast cake. I had a beer in the back of my fridge for 3 months, that I could completely upend and no yeast came out. Longer in the cold the tighter the yeast cake becomes. Even just chilling for a week (besides getting rid of chill haze) will go to great lengths to allow you to leave the yeast behind, but with only a minimum amount of beer.

The only filtering I've ever done has been through my kidneys.

Besides, fermenting the beer is just a part of what the yeast do. If you leave the beer alone, they will go back and clean up the byproducts of fermentation that often lead to off flavors. That's why many brewers skip secondary and leave our beers alone in primary for a month. It leaves plenty of time for the yeast to ferment, clean up after themselves and then fall out, leveing our beers crystal clear, with a tight yeast cake.

If you leave the beer alone, they will go back and clean up the byproducts of fermentation that often lead to off flavors. That's why many brewers skip secondary and leave our beers alone in primary for a month. It leaves plenty of time for the yeast to ferment, clean up after themselves and then fall out, leveing our beers crystal clear, with a tight yeast cake.

This is the latest recommendation, it is the same one many of us have been giving for several years on here.

John Palmer said:
Tom from Michigan asks:
I have a few questions about secondary fermentations. I've read both pros and cons for 2nd fermentations and it is driving me crazy what to do. One, are they necessary for lower Gravity beers?
Two, what is the dividing line between low gravity and high gravity beers? Is it 1.060 and higher?
Three, I have an American Brown Ale in the primary right now, a SG of 1.058, Should I secondary ferment this or not?
Your advice is appreciated, thanks for all you do!

Allen from New York asks:

John, please talk about why or why not you would NOT use a secondary fermenter (bright tank?) and why or why not a primary only fermentation is a good idea. In other words, give some clarification or reason why primary only is fine, versus the old theory of primary then secondary normal gravity ale fermentations.

Palmer answers:

These are good questions – When and why would you need to use a secondary fermenter? First some background – I used to recommend racking a beer to a secondary fermenter. My recommendation was based on the premise that (20 years ago) larger (higher gravity) beers took longer to ferment completely, and that getting the beer off the yeast reduced the risk of yeast autolysis (ie., meaty or rubbery off-flavors) and it allowed more time for flocculation and clarification, reducing the amount of yeast and trub carryover to the bottle. Twenty years ago, a homebrewed beer typically had better flavor, or perhaps less risk of off-flavors, if it was racked off the trub and clarified before bottling. Today that is not the case.

The risk inherent to any beer transfer, whether it is fermenter-to-fermenter or fermenter-to-bottles, is oxidation and staling. Any oxygen exposure after fermentation will lead to staling, and the more exposure, and the warmer the storage temperature, the faster the beer will go stale.

Racking to a secondary fermenter used to be recommended because staling was simply a fact of life – like death and taxes. But the risk of autolysis was real and worth avoiding – like cholera. In other words, you know you are going to die eventually, but death by cholera is worth avoiding.

But then modern medicine appeared, or in our case, better yeast and better yeast-handling information. Suddenly, death by autolysis is rare for a beer because of two factors: the freshness and health of the yeast being pitched has drastically improved, and proper pitching rates are better understood. The yeast no longer drop dead and burst like Mr. Creosote from Monty Python’s The Meaning of Life when fermentation is complete – they are able to hibernate and wait for the next fermentation to come around. The beer has time to clarify in the primary fermenter without generating off-flavors. With autolysis no longer a concern, staling becomes the main problem. The shelf life of a beer can be greatly enhanced by avoiding oxygen exposure and storing the beer cold (after it has had time to carbonate).

Therefore I, and Jamil and White Labs and Wyeast Labs, do not recommend racking to a secondary fermenter for ANY ale, except when conducting an actual second fermentation, such as adding fruit or souring. Racking to prevent autolysis is not necessary, and therefore the risk of oxidation is completely avoidable. Even lagers do not require racking to a second fermenter before lagering. With the right pitching rate, using fresh healthy yeast, and proper aeration of the wort prior to pitching, the fermentation of the beer will be complete within 3-8 days (bigger = longer). This time period includes the secondary or conditioning phase of fermentation when the yeast clean up acetaldehyde and diacetyl. The real purpose of lagering a beer is to use the colder temperatures to encourage the yeast to flocculate and promote the precipitation and sedimentation of microparticles and haze.

So, the new rule of thumb: don’t rack a beer to a secondary, ever, unless you are going to conduct a secondary fermentation.

THIS is where the latest discussion and all your questions answered.

https://www.homebrewtalk.com/f163/secondary-not-john-palmer-jamil-zainasheff-weigh-176837/

We basically proved that old theory wrong on here 5 years ago, and now the rest fo the brewing community is catching up. Though a lot of old dogs don't tend to follow the latest news, and perpetuate the old stuff.

The autolysis from prolong yeast contact has fallen by the wayside, in fact yeast contact is now seen as a good thing.

All my beers sit a minimum of 1 month in the primary. And I recently bottled a beer that sat in primary for 5.5 months with no ill effects.....

You'll find that more and more recipes these days do not advocate moving to a secondary at all, but mention primary for a month, which is starting to reflect the shift in brewing culture that has occurred in the last 4 years, MOSTLY because of many of us on here, skipping secondary, opting for longer primaries, and writing about it. Recipes in BYO have begun stating that in their magazine. I remember the "scandal" it caused i the letters to the editor's section a month later, it was just like how it was here when we began discussing it, except a lot more civil than it was here. But after the Byo/Basic brewing experiment, they started reflecting it in their recipes.
 
The best thing I learned from Revvy's thread was using a short piece of tubing to connect the spigot to the bottle filler and pushing the bottles up on it rather than down into the bottles. Piece of cake!

Yes, that was a very good idea as well. I will definitely be doing that. Now all I have to decide is wether or not to get a vinator. My dishwasher is rather new and does have a sanitize setting. And if I do do that, should I then still use the isopro sanitizing stuff?
 
Great stuff Revvy. But here I come with more questions. When I first pitched my yeast, and the first 10 hours of fermentation, I believe the wort was a little warm. Probably around 80, silly me, I never used a thermometer. I say that because when I woke the morning after I had let it sit to in the primary, a 6 gallon better bucket plastic carboy with an airlock, the beer was foaming like crazy and spewing bubbles out of the top of the airlock. I had read that bubbles should not get that high in a six gallon carboy with only a five gallon recipe, so I took action to set up a blow off tube, and managed to cool down the fermenting beer. Then after a about 36 hours with the blow off tube the beer calmed down and I switched back to the airlock. Keeping everything sanitized of course. Once the bubbles subsided there was a ton of krausen on the top of the carboy, but the beer is doing well now 7 days after I started the fermentation. What sort of affect do you think this will have on the finished product?
 
@thedudety - You've got nothing to worry about. Just let it do it's thing and you'll end up with great tasting beer.
 
If you don't have a vinator (sulphiter), there is a way a little easier and faster than dunking each bottle. Only dunk one bottle and fill it up. Then use that bottle to pour a little into each bottle. You may have to repeat a couple times to get a little bit in every bottle. When they all have a little bit in them (2 minutes later), put your thumb over the bottle opening and shake for a couple seconds. Then dump back out into your bucket.
 

:off: Revvy, that picture is just beautiful. I'm doing an experiment now. I have 10 gallons of Irish Red I brewed on Dec. 26. I racked 5 gallons to secondary after one week and left the other 5 gallons in primary. I will let them go for another week or two, then bottle condition until St. Paddy's day ... if I can leave them alone that long. It will be interesting to see if there is a difference.
 
Someone at the LHBS taught me this trick, rince the bottles and stick them mouth down into the dishwasher, run it with a hot dry cycle, bottle on the dishwasher door. That way you get bottles that have been heated to a temp well above what they can live in - and when you're done all the mess is sitting in the dishwasher door, shut it and it drains.

I did this for years until I started kegging.
 
Someone at the LHBS taught me this trick, rince the bottles and stick them mouth down into the dishwasher, run it with a hot dry cycle, bottle on the dishwasher door. That way you get bottles that have been heated to a temp well above what they can live in - and when you're done all the mess is sitting in the dishwasher door, shut it and it drains.

Make sure your dishwasher has a sanitizing heat boost before doing this (not all do), and don't use the dishwasher for beer bottles if you usually use those anti-streaking additives in it (you'll kill your head retention).
 

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