Ok guys here's what I just tried:
- Used a proper 24v power supply
- Increased the length of the output hose from 3" to 8"
- Lowered the input pressure from 8psi to 6psi
- Forced a stainless spout into the end of the output hose. Yes, I stretched the 3/16" hose up to 1/2"

Boiling water, pliers and patience
- Pulled a second pint, in case the problem was just the first pint
- Left the keg in the fridge to make sure it wasn't beer temp
I got two pints of foam. They did settle down to a nice beer after a few minutes, but I'd still rather have a normal pour.
To make sure it wasn't just me disturbing the keg, I hooked it back up to my faucet and pulled a perfect pint when I was done.
So I'm open to suggestions. What have ya got for me, HBT?
-Joe