I've made three 1-gal recipes using the 1-gal jugs from Northern Brewer and kits. I'm not an expert, but my experience has been that there is some loss of volume to blowoff (definitely need the blowoff tube for the first part of fermentation). I'm looking for a two-gallon bucket from the cafeteria at work to use as a fermenter to minimize losses.
That said, the beer was fine in the 1-gallon and no secondary required. I ended up with just over 9-12oz. bottles ave. from each.
Best wishes!