10 gallon batches never really appealed to me because it takes us (only two drinkers in the house) a while to even kick a 5 gallon keg, and we really like variety. So, the opportunity to brew two different beers in one sitting was really appealing.
I'm in the same boat...
HERMS is a bit cleaner and easier for me, and I take personal pride in hitting my numbers exactly over and over. BIAB tends to be a bit more variable with grain and efficiency with the no sparge. You have to calculate your water and grain exactly. As your mash gets bigger, your efficiency will go down, so it was somewhat frustrating process for me at first.
Interesting contrasts - so you use your HERMS rig for the prime-time brew and the BIAB gives you a bonus brew with little incremental effort (but more variable outcome) - is that about right?
Also BIAB involves pulling the bag and draining over a grate in the pot, messy splashes, and very hot on your hands when you pull that bag out of 170 degree water. Now that I have a 3rd pump and transfer the wort in the way that I do, all I will have to do is drain the BIAB wort into another vessel and that will eliminate pulling the bag from my process. So in short, I think BIAB will be a lot easier now, albeit not pure BIAB, it is a no sparge process with two vessels really. I will still use a bag for my grains so cleanup will be easy, but I won't have to pull it from a hot mash anymore.
Yeah, the 'hauling the bag out' was an aspect of true BIAB that never appealed to me. If I was ever to try BIAB, I would do it the way you are (2 pot no-sparge BIAB). I had concerns about the looser mash, so I was considering one of those 2-pot BIAB-like rigs where you mash at whatever target thickness you want and then recirculate all of the lauter/sparge water (from the brew kettle) through the mash - so at mash-out the entire wort volume is being recirculated through the mash bed (no need for a separate HLT and BK).
If you can mash at full boil volume (~2.8 quarts per pound) and the result is just as good, that would make it even easier...
My MLT pot is coming with a basket that I was going to toss, but now you've given me a reason to hang onto it.
When you get a change to try out your double-brew plan, I'm interested to hear how well it worked for you.
-fafrd