This looks to be the more beer kettle with weldless fittings. Seems like a decent option... http://www.amazon.com/gp/product/B003EWLTHY/?tag=skimlinks_replacement-20
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Are you using your heat shield? It's designed (among other things) to keep the liquid in the sight glass from boiling.
You mind elaborating on this burner issues? I have difficulty thinking Blichmann would be offering a burner that was not optimized for their kettle.
The relatively thin kettles and propane are just fine. This whole ply bottom thing is not a big deal.
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I don't see the reason for a blichmann kettle but i do have the blichmann floor burner which is awesome.