A few questions:
Why are your hoses so long?
-Because I move the pump around and use it to sparge and fill my mash tun as well. Since this video I've shorted the inlet hose by 1.5ft and the issue still happens. Any shorter and the lines will kink while filling my mash tun.
Are you trying to recirculate *while* boiling?
-Yes, i've done it for the past 7 years with a march 809 with zero issues.
Looks like you have hose jammed onto barbs. Are you sure they're not pulling air?
Positive, they are very large barbs that fit extremely snug on the 1/2" silicone thickwall hose even under temp. I use these which have a larger ID than most barbed fittings to promote better flow.
https://www.brewershardware.com/1-2-Threaded-Hose-Barb-TFF12B58.html
You need to realize that the blichmann pump moves a larger volume of wort than the march/chugger pumps do. That means the pressure drop at the pump inlet will be greater which will cause issues if you're trying to pump boiling wort.
-Very familiar with this, I throttle the pump back during recirculation to the point where it's barely throwing a whirlpool. At the time of the video the pump had already been successfully pumping the boiling wort for 3 or so minutes at which point it started to show signs of seizing.
That being said there is no reason to pump boiling wort.
-I would agree to an extent regarding sanitation but saying there is no reason isn't necessarily true. DMS production while most likely minimal will happen at high but sub boiling temperatures and will not off gas as readily.
-The fact is that 212'F boiling wort and 210'F non-boiling wort are still hot enough to cause the pump internals to potentially seize and that's the issue at hand for me, not cavitation or running the pump dry.